Management.cs 148 KB

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  1. using Basler.Pylon;
  2. using Cognex.VisionPro;
  3. using Cognex.VisionPro.ToolBlock;
  4. using CSScripting;
  5. using iTextSharp.testutils;
  6. using MathNet.Numerics.Distributions;
  7. using MathNet.Numerics.LinearAlgebra;
  8. using MathNet.Numerics.RootFinding;
  9. using NPOI.SS.Formula.Functions;
  10. using NPOI.Util;
  11. using Opc.Ua;
  12. using OpenCvSharp;
  13. using OpenCvSharp.Flann;
  14. using Prism.Events;
  15. using Prism.Ioc;
  16. using Prism.Mvvm;
  17. using Prism.Regions;
  18. using Prism.Services.Dialogs;
  19. using System;
  20. using System.Collections;
  21. using System.Collections.Generic;
  22. using System.Collections.ObjectModel;
  23. using System.ComponentModel;
  24. using System.Diagnostics;
  25. using System.Drawing;
  26. using System.IO;
  27. using System.Linq;
  28. using System.Net.Sockets;
  29. using System.Reflection.Metadata;
  30. using System.Security.Cryptography;
  31. using System.Text;
  32. using System.Threading;
  33. using System.Threading.Tasks;
  34. using System.Windows;
  35. using System.Windows.Documents;
  36. using System.Windows.Interop;
  37. using System.Windows.Media;
  38. using System.Windows.Media.Media3D;
  39. using Team.FFFeederService;
  40. using Team.FFFeederService.Interfaces;
  41. using TeamAAS_VP;
  42. using TeamAAS_VP.Core.PLCs;
  43. using TeamAAS_VP.Core.Robots;
  44. using TeamAAS_VP.Core.ScrewDriver;
  45. using TeamAAS_VP.Data;
  46. using TeamAAS_VP.Enums;
  47. using TeamAAS_VP.Events;
  48. using TeamAAS_VP.Interfaces;
  49. using TeamAAS_VP.Models;
  50. using TeamAAS_VP.Models.Calibration;
  51. using TeamAAS_VP.Models.Feeder;
  52. using TeamAAS_VP.Models.Product;
  53. using TeamAAS_VP.Resources.Languages;
  54. using TeamAAS_VP.Services;
  55. using TeamAAS_VP.ViewModels.Home;
  56. using TouchSocket.Core;
  57. using TouchSocket.Sockets;
  58. using static MaterialDesignThemes.Wpf.Theme.ToolBar;
  59. using static Org.BouncyCastle.Math.EC.ECCurve;
  60. using static System.Windows.Forms.AxHost;
  61. namespace TeamAAS_VP.Core
  62. {
  63. public class Management : BindableBase
  64. {
  65. #region 字段
  66. IRegionManager _regionManager;
  67. IEventAggregator _eventAggregator;
  68. IContainerProvider _container;
  69. IConfigService _configService;
  70. IRobotService _robotService;
  71. ICameraService _cameraService;
  72. IFeederService _feederService;
  73. IPlcService _plcService;
  74. ILightManagerService _lightManagerService;
  75. IProductService _productService;
  76. ICalibrationService _calibrationService;
  77. IRemoteCommandService _remoteCommandService;
  78. ISystemDatabaseService _systemDatabaseService;
  79. IMesService _mesService;
  80. Timer yieldtimer;
  81. private DateTime StartTime = DateTime.Now;
  82. // Pressure collection
  83. /// <summary>
  84. /// 压力采集信号控制CTS
  85. /// </summary>
  86. private CancellationTokenSource[] _pressureCts = new CancellationTokenSource[10];
  87. /// <summary>
  88. /// 压力采集超时CTS
  89. /// </summary>
  90. private CancellationTokenSource[] _pressureTimeoutCts = new CancellationTokenSource[10];
  91. /// <summary>
  92. /// 压力采集CTS
  93. /// </summary>
  94. private CancellationTokenSource[] _pressureLinkedCts = new CancellationTokenSource[10];
  95. /// <summary>
  96. /// 压力数据集合
  97. /// </summary>
  98. private List<(DateTime Timestamp, float Value)>[] _pressureSamples = new List<(DateTime, float)>[10];
  99. /// <summary>
  100. /// 采样间隔毫秒
  101. /// </summary>
  102. private int _pressureSampleIntervalMs = 50; //采样间隔毫秒
  103. /// <summary>
  104. /// 超时自动停止秒数
  105. /// </summary>
  106. private int _pressureMaxDurationSeconds = 30; //超时自动停止秒数
  107. DateTime[] StartCtqTime = new DateTime[3];//开始采集Ctq数据的时间
  108. #endregion
  109. #region 属性
  110. private ObservableCollection<ShowRender> _Renders;
  111. /// <summary>
  112. /// 显示界面
  113. /// </summary>
  114. public ObservableCollection<ShowRender> Renders
  115. {
  116. get { return _Renders; }
  117. set { SetProperty(ref _Renders, value); }
  118. }
  119. public BgCommunicate BgCommunicate { get; private set; }
  120. public BgModbusTcpCommunicate BgModbusTcpCommunicate { get; private set; }
  121. private ObservableCollection<StatusInfo> _Status = new ObservableCollection<StatusInfo>();
  122. /// <summary>
  123. /// 状态栏集合
  124. /// </summary>
  125. public ObservableCollection<StatusInfo> Status
  126. {
  127. get { return _Status; }
  128. set { SetProperty(ref _Status, value); }
  129. }
  130. private Int64 _TotalQuantity;
  131. /// <summary>
  132. /// 总产量
  133. /// </summary>
  134. public Int64 TotalQuantity
  135. {
  136. get { return _TotalQuantity; }
  137. set { SetProperty(ref _TotalQuantity, value); }
  138. }
  139. private Int64 _TotalQuantityToday;
  140. /// <summary>
  141. /// 当天的总产量
  142. /// </summary>
  143. public Int64 TotalQuantityToday
  144. {
  145. get { return _TotalQuantityToday; }
  146. set { SetProperty(ref _TotalQuantityToday, value); }
  147. }
  148. private Int64 _CurrentUPH;
  149. /// <summary>
  150. /// 当前的UPH
  151. /// </summary>
  152. public Int64 CurrentUPH
  153. {
  154. get { return _CurrentUPH; }
  155. set { SetProperty(ref _CurrentUPH, value); }
  156. }
  157. private XYD_ScrewDriver _ScrewDriver;
  158. public XYD_ScrewDriver ScrewDriver
  159. {
  160. get { return _ScrewDriver; }
  161. set { SetProperty(ref _ScrewDriver, value); }
  162. }
  163. public Dictionary<string, object> BackupObject { get; set; } = new Dictionary<string, object>();
  164. private double _CTtime;
  165. /// <summary>
  166. /// ct
  167. /// </summary>
  168. public double CTtime
  169. {
  170. get { return _CTtime; }
  171. set { SetProperty(ref _CTtime, value); }
  172. }
  173. private ObservableCollection<DataFormCtq> _dfc = new ObservableCollection<DataFormCtq>();
  174. /// <summary>
  175. /// CTQ数据集合
  176. /// </summary>
  177. public ObservableCollection<DataFormCtq> DFC
  178. {
  179. get { return _dfc; }
  180. set { SetProperty(ref _dfc, value); }
  181. }
  182. #endregion
  183. #region 命令
  184. #endregion
  185. #region 事件
  186. #endregion
  187. public Management(IRegionManager regionManager, IEventAggregator ea, IContainerProvider container, IConfigService configService,
  188. IRobotService robotService, ICameraService cameraService, IFeederService feederService, IPlcService plcService, IProductService productService,
  189. ICalibrationService calibrationService, IRemoteCommandService remoteCommandService, ISystemDatabaseService systemDatabaseService, ILightManagerService lightManagerService,
  190. IMesService mesService)
  191. {
  192. _regionManager = regionManager;
  193. _eventAggregator = ea;
  194. _container = container;
  195. _configService = configService;
  196. _robotService = robotService;
  197. _cameraService = cameraService;
  198. _feederService = feederService;
  199. _plcService = plcService;
  200. _calibrationService = calibrationService;
  201. yieldtimer = new Timer(DoYieldTime, null, 10000, 1000);
  202. Renders = new ObservableCollection<ShowRender>();
  203. _configService = configService;
  204. _productService = productService;
  205. _remoteCommandService = remoteCommandService;
  206. _systemDatabaseService = systemDatabaseService;
  207. _lightManagerService = lightManagerService;
  208. _mesService = mesService;
  209. InitPressure();
  210. }
  211. #region 初始化硬件模块
  212. /// <summary>
  213. /// 初始化Feeder
  214. /// </summary>
  215. /// <returns></returns>
  216. public async Task<(bool IsSucceed, string Msg)> InitFeeders()
  217. {
  218. var feeders = _configService.GetAllFeeders();
  219. StringBuilder sb = new StringBuilder();
  220. foreach (var item in feeders)
  221. {
  222. _feederService.CreateFeeder(item.Id, item.FeederNo, item.FeederName, item.IP, item.Port, item.FeederBrand);
  223. var feeder = _feederService.GetFeeder(item.Id);
  224. Status.Add(new StatusInfo(item.Id, item.FeederName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  225. try
  226. {
  227. feeder.FeederConnectionStatusChanged += Management_FeederConnectionStatusChanged;
  228. await feeder.ConnectAsync(); //连接Feeder
  229. //SendTaskMessage($"{item.FeederName}已连接!", MessageLevel.Debug);
  230. }
  231. catch (Exception ex)
  232. {
  233. sb.AppendLine($"{item.FeederName}:{Lang.断开连接}![{ex.Message}]");
  234. SendTaskMessage($"{item.FeederName}{Lang.断开连接}!", MessageLevel.Alarm);
  235. }
  236. }
  237. if (sb.Length == 0)
  238. {
  239. return (true, "");
  240. }
  241. else
  242. {
  243. return (false, sb.ToString());
  244. }
  245. }
  246. /// <summary>
  247. /// 初始化机器人
  248. /// </summary>
  249. /// <returns></returns>
  250. public async Task<(bool IsSucceed, string Msg)> InitRobots()
  251. {
  252. var robots = _configService.GetAllRobots();
  253. StringBuilder sb = new StringBuilder();
  254. foreach (var item in robots)
  255. {
  256. _robotService.CreateRobot(item.Id, item);
  257. try
  258. {
  259. Status.Add(new StatusInfo(item.Id, item.RobotName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  260. var robot = _robotService.GetRobot(item.Id);
  261. robot.ReceivedEvent += Management_ReceivedEvent;
  262. robot.SendEvent += Management_SendEvent;
  263. robot.ConnectedEvent += Management_ConnectedEvent;
  264. robot.DisconnectedEvent += Management_DisconnectedEvent;
  265. await robot.ConnectAsync(); //连接Robot
  266. SendTaskMessage($"{item.RobotName}{Lang.已连接}!", MessageLevel.Debug);
  267. }
  268. catch (Exception ex)
  269. {
  270. sb.AppendLine($"{item.RobotName}:{Lang.断开连接}![{ex.Message}]");
  271. SendTaskMessage($"{item.RobotName}{Lang.断开连接}!", MessageLevel.Alarm);
  272. }
  273. }
  274. if (sb.Length == 0)
  275. {
  276. return (true, "");
  277. }
  278. else
  279. {
  280. return (false, sb.ToString());
  281. }
  282. }
  283. /// <summary>
  284. /// 初始化PLC
  285. /// </summary>
  286. /// <returns></returns>
  287. public async Task<(bool IsSucceed, string Msg)> InitPlc()
  288. {
  289. var plcs = _configService.GetAllPlcs();
  290. StringBuilder sb = new StringBuilder();
  291. foreach (var item in plcs)
  292. {
  293. try
  294. {
  295. _plcService.CreatePlc(item.Id, item);
  296. var plc = _plcService.GetPlc(item.Id);
  297. Status.Add(new StatusInfo(item.Id, item.Name + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  298. plc.ConnectChangedEvent += Management_PlcConnectChangedEvent;
  299. await plc.ConnectAsync(); //连接PLC
  300. //SendTaskMessage($"{item.Name}{Lang.已连接}!", MessageLevel.Debug);
  301. }
  302. catch (Exception ex)
  303. {
  304. sb.AppendLine($"{item.Name}:{Lang.断开连接}![{ex.Message}]");
  305. SendTaskMessage($"{item.Name}{Lang.断开连接}!", MessageLevel.Alarm);
  306. }
  307. }
  308. try
  309. {
  310. await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
  311. RegisterPlcMonitorAddress();
  312. }
  313. catch (Exception ex)
  314. {
  315. LogHelper.WriteLogError("为PLC写入系统参数和订阅变量时出错", ex);
  316. }
  317. if (sb.Length == 0)
  318. {
  319. return (true, "");
  320. }
  321. else
  322. {
  323. return (false, sb.ToString());
  324. }
  325. }
  326. /// <summary>
  327. /// 初始化相机
  328. /// </summary>
  329. /// <returns></returns>
  330. public async Task<(bool IsSucceed, string Msg)> InitCameras()
  331. {
  332. var cameras = _configService.GetAllCameras();
  333. StringBuilder sb = new StringBuilder();
  334. foreach (var item in cameras)
  335. {
  336. try
  337. {
  338. // Renders.Add(new ShowRender() { Id = item.Id, CameraName = item.CameraName });
  339. _cameraService.CreateCamera(item.Id, item);
  340. var camera = _cameraService.GetCamera(item.Id);
  341. Status.Add(new StatusInfo(item.Id, item.CameraName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  342. camera.CameraConnectChangedEvent += Management_CameraConnectChangedEvent;
  343. try
  344. {
  345. if (await camera.OpenDeviceAsync())
  346. {
  347. SendTaskMessage($"{item.CameraName}{Lang.已连接}!", MessageLevel.Debug);
  348. }
  349. else
  350. {
  351. SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
  352. sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!");
  353. }
  354. }
  355. catch (Exception ex)
  356. {
  357. SendTaskMessage($"{item.CameraName}{ex.Message}!", MessageLevel.Alarm);
  358. sb.AppendLine($"{item.CameraName}:{ex.Message}!");
  359. }
  360. }
  361. catch (Exception ex)
  362. {
  363. SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
  364. sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!:{ex.Message}");
  365. }
  366. }
  367. //_container.Resolve<ShowVisionRenderViewModel>().Renders = Renders;
  368. if (sb.Length == 0)
  369. {
  370. return (true, "");
  371. }
  372. else
  373. {
  374. return (false, sb.ToString());
  375. }
  376. }
  377. /// <summary>
  378. /// 初始化光源控制器
  379. /// </summary>
  380. /// <returns></returns>
  381. public async Task<(bool IsSucceed, string Msg)> InitLightControllers()
  382. {
  383. var lightcontrollers = _configService.GetAllLightControllers();
  384. StringBuilder sb = new StringBuilder();
  385. foreach (var item in lightcontrollers)
  386. {
  387. try
  388. {
  389. var lishtCtr = await _lightManagerService.RegisterControllerAsync(item.Id, item);
  390. //var lightcontroller = _cameraService.GetLightController(item.Id);
  391. //await lightcontroller.ConnectAsync(); //连接光源控制器
  392. //SendTaskMessage($"{item.LightControllerName}{Lang.已连接}!", MessageLevel.Debug);
  393. }
  394. catch (Exception ex)
  395. {
  396. //sb.AppendLine($"{item.LightControllerName}:{Lang.断开连接}![{ex.Message}]");
  397. //SendTaskMessage($"{item.LightControllerName}{Lang.断开连接}!", MessageLevel.Alarm);
  398. }
  399. }
  400. if (lightcontrollers.Count > 0)
  401. {
  402. var result = await _lightManagerService.ConnectAllAsync();
  403. if (result)
  404. {
  405. return (true, "");
  406. }
  407. else
  408. {
  409. return (false, "Light Controller Connect Failed!");
  410. }
  411. }
  412. return (true, "");
  413. //if (sb.Length == 0)
  414. //{
  415. // return (true, "");
  416. //}
  417. //else
  418. //{
  419. // return (false, sb.ToString());
  420. //}
  421. }
  422. /// <summary>
  423. /// 初始化后台TCP服务器通讯
  424. /// </summary>
  425. public void InitBgTcp()
  426. {
  427. var config = _configService.GetBgTcp();
  428. try
  429. {
  430. BgCommunicate = new BgCommunicate(config);
  431. BgCommunicate.ConnectedEvent += BgCommunicate_ConnectedEvent;
  432. BgCommunicate.DisconnectedEvent += BgCommunicate_DisconnectedEvent;
  433. BgCommunicate.ReceivedEvent += BgCommunicate_ReceivedEvent;
  434. BgCommunicate.SendEvent += BgCommunicate_SendEvent;
  435. BgCommunicate.StartListening();
  436. SendTaskMessage($"{Lang.已开启监听端口}:{config.Port}", MessageLevel.Debug);
  437. }
  438. catch (Exception ex)
  439. {
  440. SendTaskMessage($"{Lang.未开启监听端口}:{config.Port}", MessageLevel.Error);
  441. LogHelper.WriteLogError("开启后台服务器通讯时出错!", ex);
  442. }
  443. }
  444. /// <summary>
  445. /// 初始化后台ModbusTCP从站
  446. /// </summary>
  447. public void InitModbusTcp()
  448. {
  449. try
  450. {
  451. var config = _configService.GetBgModbusTcp();
  452. BgModbusTcpCommunicate = new BgModbusTcpCommunicate(config);
  453. if (config.IsEnabled)
  454. {
  455. BgModbusTcpCommunicate.Listen();
  456. SendTaskMessage($"Start Modbus Tcp Slave:{BgModbusTcpCommunicate.IP}:{BgModbusTcpCommunicate.Port}:{BgModbusTcpCommunicate.SlaveID}", MessageLevel.Debug);
  457. }
  458. }
  459. catch (Exception ex)
  460. {
  461. SendTaskMessage($"No Start Modbus Tcp Slave:{ex.Message}", MessageLevel.Alarm);
  462. LogHelper.WriteLogError("开启后台Modbus TCP通讯时出错!", ex);
  463. }
  464. }
  465. /// <summary>
  466. /// 初始化后台脚本
  467. /// </summary>
  468. public void InitBackgroundcript()
  469. {
  470. try
  471. {
  472. if (!Directory.Exists(FilePath.BackgroundScriptPath))
  473. {
  474. Directory.CreateDirectory(FilePath.BackgroundScriptPath);
  475. }
  476. try
  477. {
  478. string[] files = Directory.GetFiles(FilePath.BackgroundScriptPath);
  479. List<string> ScriptFilesCollection = new List<string>();
  480. foreach (string file in files)
  481. {
  482. string fileName = Path.GetFileName(file);
  483. string fileExtension = Path.GetExtension(file);
  484. if (fileExtension == ".cs")
  485. {
  486. ScriptFilesCollection.Add(file);
  487. }
  488. }
  489. foreach (var item in ScriptFilesCollection)
  490. {
  491. try
  492. {
  493. string script = FileHelper.ReadFile(item);
  494. SendTaskMessage($"{Lang.执行脚本}:{item}", MessageLevel.Info);
  495. Task.Factory.StartNew(() =>
  496. {
  497. ScriptHelper.ExecuteScriptingAsync(script, _regionManager, _eventAggregator, _container, rst =>
  498. {
  499. if (!rst.Item1)
  500. {
  501. foreach (var err in rst.Item2)
  502. {
  503. SendTaskMessage($"{Lang.后台脚本出错}:{err}", MessageLevel.Error);
  504. }
  505. }
  506. });
  507. });
  508. }
  509. catch (Exception ex)
  510. {
  511. LogHelper.WriteLogError($"开启脚本时出错:{item}", ex);
  512. }
  513. }
  514. }
  515. catch (Exception ex)
  516. {
  517. LogHelper.WriteLogError("读取本地脚本文件列表时出错", ex);
  518. }
  519. }
  520. catch (Exception ex)
  521. {
  522. LogHelper.WriteLogError("开启后台脚本时出错!", ex);
  523. }
  524. }
  525. /// <summary>
  526. /// 初始化电批
  527. /// </summary>
  528. /// <returns></returns>
  529. public async Task InitScrewDriver()
  530. {
  531. try
  532. {
  533. var screwDriverConfig = _configService.GetScrewDriverConfig();
  534. ScrewDriver = new XYD_ScrewDriver(screwDriverConfig.IPAdress, screwDriverConfig.Port);
  535. Status.Add(new StatusInfo(ScrewDriver.Id, "电批未连接", new SolidColorBrush(Colors.Red)));
  536. ScrewDriver.ConnectStateChangedEvent += ScrewDriver_ConnectStateChangedEvent;
  537. ScrewDriver.SendTimeout = screwDriverConfig.SendTimeout;
  538. screwDriverConfig.ReceiveTimeout = screwDriverConfig.ReceiveTimeout;
  539. var isConnected = await ScrewDriver.ConnectAsync();
  540. if (isConnected)
  541. {
  542. SendTaskMessage($"电批已连接", MessageLevel.Debug);
  543. }
  544. else
  545. {
  546. SendTaskMessage($"电批连接失败", MessageLevel.Error);
  547. }
  548. }
  549. catch (Exception ex)
  550. {
  551. SendTaskMessage($"电批连接失败:{ex.Message}", MessageLevel.Alarm);
  552. LogHelper.WriteLogError("连接电批时出错!", ex);
  553. }
  554. }
  555. #endregion
  556. #region 机器人指令执行
  557. public Dictionary<Guid, CancellationTokenSource> RobotTCPCollection = new Dictionary<Guid, CancellationTokenSource>();
  558. /// <summary>
  559. /// 机器人TCP接收
  560. /// </summary>
  561. /// <param name="arg1"></param>
  562. /// <param name="arg2"></param>
  563. /// <param name="arg3"></param>
  564. private async void Management_ReceivedEvent(Guid robotid, object arg2, TouchSocket.Sockets.ReceivedDataEventArgs e)
  565. {
  566. try
  567. {
  568. if (!RobotTCPCollection.ContainsKey(robotid))
  569. RobotTCPCollection.Add(robotid, new CancellationTokenSource());
  570. else
  571. {
  572. if (RobotTCPCollection[robotid].IsCancellationRequested)
  573. {
  574. RobotTCPCollection[robotid] = new CancellationTokenSource();
  575. }
  576. }
  577. var robot = await _robotService.GetRobotAsync(robotid);
  578. //从服务器收到信息。但是一般byteBlock和requestInfo会根据适配器呈现不同的值。
  579. var buffer = e.ByteBlock.Span.ToString(robot.GetEncoding());
  580. SendTaskMessage($"{robot.Name}Received:{buffer}", MessageLevel.Info);
  581. var _ = _remoteCommandService.ExecuteAsync(buffer, RobotTCPCollection[robotid].Token, async msg =>
  582. {
  583. try
  584. {
  585. if (robot.ConnectType == TCPConnectType.Client)
  586. {
  587. if (robot.IsConnected)
  588. {
  589. await robot.SendAsync($"{msg}");
  590. }
  591. }
  592. else
  593. {
  594. var cient = (ITcpSessionClient)arg2;
  595. if (cient.Online)
  596. {
  597. await robot.SendAsync(cient, $"{msg}");
  598. }
  599. }
  600. }
  601. catch (Exception ex)
  602. {
  603. LogHelper.WriteLogError("TCP发送数据时出错!", ex);
  604. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  605. }
  606. });
  607. }
  608. catch (Exception ex)
  609. {
  610. LogHelper.WriteLogError("处理机器人接收的命令时出错!", ex);
  611. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  612. }
  613. }
  614. #endregion
  615. #region 机器人&Feeder&相机连接状态事件
  616. /// <summary>
  617. /// 机器人发送事件
  618. /// </summary>
  619. /// <param name="arg1"></param>
  620. /// <param name="arg2"></param>
  621. /// <param name="arg3"></param>
  622. /// <exception cref="NotImplementedException"></exception>
  623. private void Management_SendEvent(Guid robotid, object arg2, string arg3)
  624. {
  625. var r = _robotService.GetRobot(robotid);
  626. SendTaskMessage($"{r.Name}Send:{arg3}", MessageLevel.Info);
  627. }
  628. /// <summary>
  629. /// 机器人断开连接时
  630. /// </summary>
  631. /// <param name="arg1"></param>
  632. /// <param name="arg2"></param>
  633. /// <param name="arg3"></param>
  634. /// <exception cref="NotImplementedException"></exception>
  635. private void Management_DisconnectedEvent(Guid robotid, object arg2, ClosedEventArgs arg3)
  636. {
  637. if (RobotTCPCollection.ContainsKey(robotid))
  638. {
  639. RobotTCPCollection[robotid].Cancel();
  640. }
  641. var r = _configService.GetRobot(robotid);
  642. if (r.ConnectType == TCPConnectType.Server)
  643. {
  644. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  645. SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.断开连接}!", MessageLevel.Error);
  646. var robot = _robotService.GetRobot(robotid);
  647. if (robot.TcpService.Count < 1)
  648. {
  649. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  650. App.Current.Dispatcher.Invoke(new
  651. Action(() =>
  652. {
  653. sta.Message = $"{r.RobotName}{Lang.未连接}";
  654. sta.Background = new SolidColorBrush(Colors.Red);
  655. }));
  656. }
  657. }
  658. else
  659. {
  660. SendTaskMessage($"{r.RobotName}{Lang.断开连接}!", MessageLevel.Error);
  661. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  662. App.Current.Dispatcher.Invoke(new
  663. Action(() =>
  664. {
  665. sta.Message = $"{r.RobotName}{Lang.断开连接}";
  666. sta.Background = new SolidColorBrush(Colors.Red);
  667. }));
  668. }
  669. }
  670. /// <summary>
  671. /// 机器人连接成功时
  672. /// </summary>
  673. /// <param name="arg1"></param>
  674. /// <param name="arg2"></param>
  675. /// <param name="arg3"></param>
  676. /// <exception cref="NotImplementedException"></exception>
  677. private void Management_ConnectedEvent(Guid robotid, object arg2, ConnectedEventArgs arg3)
  678. {
  679. var r = _configService.GetRobot(robotid);
  680. if (r.ConnectType == TCPConnectType.Server)
  681. {
  682. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  683. SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.已连接}!", MessageLevel.Debug);
  684. var robot = _robotService.GetRobot(robotid);
  685. if (robot.TcpService.Count > 0)
  686. {
  687. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  688. App.Current.Dispatcher.Invoke(new
  689. Action(() =>
  690. {
  691. sta.Message = $"{r.RobotName}{Lang.已连接}";
  692. sta.Background = new SolidColorBrush(Colors.Green);
  693. }));
  694. }
  695. }
  696. else
  697. {
  698. SendTaskMessage($"{r.RobotName}{Lang.已连接}!", MessageLevel.Debug);
  699. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  700. App.Current.Dispatcher.Invoke(new
  701. Action(() =>
  702. {
  703. sta.Message = $"{r.RobotName}{Lang.已连接}";
  704. sta.Background = new SolidColorBrush(Colors.Green);
  705. }));
  706. }
  707. }
  708. /// <summary>
  709. /// Feeder连接状态改变时
  710. /// </summary>
  711. /// <param name="sender"></param>
  712. /// <param name="state"></param>
  713. private void Management_FeederConnectionStatusChanged(object sender, bool state)
  714. {
  715. IFeeder feeder = sender as IFeeder;
  716. var sta = Status.FirstOrDefault(s => s.ID == feeder.Id);
  717. if (state)
  718. {
  719. App.Current.Dispatcher.Invoke(new
  720. Action(() =>
  721. {
  722. sta.Message = $"{feeder.Name}{Lang.已连接}";
  723. sta.Background = new SolidColorBrush(Colors.Green);
  724. }));
  725. SendTaskMessage($"{feeder.Name}{Lang.已连接}!", MessageLevel.Debug);
  726. }
  727. else
  728. {
  729. App.Current.Dispatcher.Invoke(new
  730. Action(() =>
  731. {
  732. sta.Message = $"{feeder.Name}{Lang.未连接}";
  733. sta.Background = new SolidColorBrush(Colors.Red);
  734. }));
  735. SendTaskMessage($"{feeder.Name}{Lang.断开连接}!", MessageLevel.Error);
  736. }
  737. }
  738. /// <summary>
  739. /// 相机连接或者断开时
  740. /// </summary>
  741. /// <param name="id"></param>
  742. /// <param name="state"></param>
  743. private void Management_CameraConnectChangedEvent(Guid id, bool state)
  744. {
  745. var sta = Status.FirstOrDefault(s => s.ID == id);
  746. var camera = _configService.GetCamera(id);
  747. if (sta != null && camera != null)
  748. {
  749. if (state)
  750. {
  751. App.Current.Dispatcher.Invoke(new Action(() =>
  752. {
  753. sta.Message = $"{camera.CameraName}{Lang.已连接}";
  754. sta.Background = new SolidColorBrush(Colors.Green);
  755. }));
  756. }
  757. else
  758. {
  759. App.Current.Dispatcher.Invoke(new Action(() =>
  760. {
  761. sta.Message = $"{camera.CameraName}{Lang.断开连接}";
  762. sta.Background = new SolidColorBrush(Colors.Red);
  763. }));
  764. }
  765. }
  766. }
  767. /// <summary>
  768. /// PLC连接状态改变事件
  769. /// </summary>
  770. /// <param name="plc"></param>
  771. /// <param name="isconnected"></param>
  772. private async void Management_PlcConnectChangedEvent(object sender, bool isconnected)
  773. {
  774. IPlc plc = sender as IPlc;
  775. var sta = Status.FirstOrDefault(s => s.ID == plc.Id);
  776. if (plc.IsConnected)
  777. {
  778. SendTaskMessage($"{plc.Name}{Lang.已连接}!", MessageLevel.Debug);
  779. if (sta == null) return;
  780. App.Current.Dispatcher.Invoke(new
  781. Action(() =>
  782. {
  783. sta.Message = $"{plc.Name}{Lang.已连接}";
  784. sta.Background = new SolidColorBrush(Colors.Green);
  785. }));
  786. try
  787. {
  788. await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
  789. await WritePositionToPlcAsync();
  790. }
  791. catch (Exception ex)
  792. {
  793. LogHelper.WriteLogError("PLC连接成功时,写入系统参数和点位信息时出错!", ex);
  794. }
  795. }
  796. else
  797. {
  798. SendTaskMessage($"{plc.Name}{Lang.断开连接}!", MessageLevel.Error);
  799. if (sta == null) return;
  800. App.Current.Dispatcher.Invoke(new
  801. Action(() =>
  802. {
  803. sta.Message = $"{plc.Name}{Lang.未连接}";
  804. sta.Background = new SolidColorBrush(Colors.Red);
  805. }));
  806. }
  807. }
  808. /// <summary>
  809. /// 电批连接状态改变时
  810. /// </summary>
  811. /// <param name="screwDevice"></param>
  812. /// <param name="state"></param>
  813. private void ScrewDriver_ConnectStateChangedEvent(object screwDevice, bool state)
  814. {
  815. try
  816. {
  817. XYD_ScrewDriver screwDriver = screwDevice as XYD_ScrewDriver;
  818. if (state)
  819. {
  820. SendTaskMessage($"电批{Lang.已连接}!", MessageLevel.Debug);
  821. var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
  822. App.Current.Dispatcher.Invoke(new
  823. Action(() =>
  824. {
  825. sta.Message = $"电批{Lang.已连接}";
  826. sta.Background = new SolidColorBrush(Colors.Green);
  827. }));
  828. }
  829. else
  830. {
  831. SendTaskMessage($"电批{Lang.未连接}!", MessageLevel.Error);
  832. var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
  833. App.Current.Dispatcher.Invoke(new
  834. Action(() =>
  835. {
  836. sta.Message = $"电批{Lang.未连接}";
  837. sta.Background = new SolidColorBrush(Colors.Red);
  838. }));
  839. }
  840. }
  841. catch (Exception ex)
  842. {
  843. LogHelper.WriteLogError("电批连接状态改变时出错了", ex);
  844. }
  845. }
  846. #endregion
  847. #region 后台服务器通讯事件
  848. private void BgCommunicate_SendEvent(ITcpSessionClient client, string msg)
  849. {
  850. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}] Send To {Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
  851. }
  852. public Dictionary<string, CancellationTokenSource> BgCommunicateollection = new Dictionary<string, CancellationTokenSource>();
  853. private async void BgCommunicate_ReceivedEvent(ITcpSessionClient client, string msg)
  854. {
  855. try
  856. {
  857. if (!BgCommunicateollection.ContainsKey(client.Id))
  858. {
  859. BgCommunicateollection.Add(client.Id, new CancellationTokenSource());
  860. }
  861. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]ReceiveFor{Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
  862. var _ = _remoteCommandService.ExecuteAsync(msg, BgCommunicateollection[client.Id].Token, async response =>
  863. {
  864. try
  865. {
  866. if (!client.Online)
  867. {
  868. return;
  869. }
  870. await BgCommunicate.SendAsync(client, $"{response}");
  871. }
  872. catch (Exception ex)
  873. {
  874. LogHelper.WriteLogError("后台TCP发送数据时出错!", ex);
  875. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  876. }
  877. });
  878. }
  879. catch (Exception ex)
  880. {
  881. LogHelper.WriteLogError("处理后台服务器接收的命令时出错!", ex);
  882. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  883. }
  884. }
  885. private void BgCommunicate_DisconnectedEvent(ITcpSessionClient client, ClosedEventArgs e)
  886. {
  887. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.断开连接}!", MessageLevel.Alarm);
  888. if (BgCommunicateollection.ContainsKey(client.Id))
  889. {
  890. BgCommunicateollection[client.Id].Cancel();
  891. }
  892. }
  893. private void BgCommunicate_ConnectedEvent(ITcpSessionClient client, ConnectedEventArgs e)
  894. {
  895. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.连接成功}!", MessageLevel.Debug);
  896. }
  897. #endregion
  898. #region PLC
  899. /// <summary>
  900. /// 将系统参数写入PLC
  901. /// </summary>
  902. /// <param name="systemConfiguration"></param>
  903. /// <returns></returns>
  904. public async Task WriteSystemParameterToPlcAsync(SystemConfiguration systemConfiguration)
  905. {
  906. var addressConfig = _configService.GetPlcAddresses();
  907. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  908. if (plc == null || !plc.IsConnected) return;
  909. Dictionary<string, object> nodeValues = new Dictionary<string, object>();
  910. nodeValues.Add(addressConfig.Out_WorkMode.Address, (Int16)systemConfiguration.WorkMode);
  911. nodeValues.Add(addressConfig.Out_PickPointNum.Address, (Int16)systemConfiguration.PickPointNum);
  912. nodeValues.Add(addressConfig.Out_DowmCameraNum.Address, (Int16)systemConfiguration.DowmCameraNum);
  913. nodeValues.Add(addressConfig.Out_UpCameraPickNum.Address, (Int16)systemConfiguration.UpCameraPickNum);
  914. nodeValues.Add(addressConfig.Out_UpCameraPutNum.Address, (Int16)systemConfiguration.UpCameraPutNum);
  915. nodeValues.Add(addressConfig.Out_UPCameracheckNum.Address, (Int16)systemConfiguration.UPCameracheckNum);
  916. nodeValues.Add(addressConfig.Out_FixedCameraPickNum.Address, (Int16)systemConfiguration.FixedCameraPickNum);
  917. nodeValues.Add(addressConfig.Out_FixedCameraPutNum.Address, (Int16)systemConfiguration.FixedCameraPutNum);
  918. nodeValues.Add(addressConfig.Out_FixedCameracheckNum.Address, (Int16)systemConfiguration.FixedCameracheckNum);
  919. nodeValues.Add(addressConfig.Out_ScrewTeachNum.Address, (Int16)systemConfiguration.ScrewTeachNum);
  920. var res = await plc.WriteNodesAsync(nodeValues);
  921. }
  922. /// <summary>
  923. /// 注册需要监控的PLC地址
  924. /// </summary>
  925. public void RegisterPlcMonitorAddress()
  926. {
  927. var addressConfig = _configService.GetPlcAddresses();
  928. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  929. if (plc == null || !plc.IsConnected) return;
  930. //PLC地址数组
  931. List<string> monitorNodeIds = new List<string>()
  932. {
  933. addressConfig.In_DowmCameraExe.Address,
  934. addressConfig.In_UpCameraPickExe.Address,
  935. addressConfig.In_UpCameraPutExe.Address,
  936. addressConfig.In_UPCameracheckExe.Address,
  937. addressConfig.In_FixedCameraPickExe.Address,
  938. addressConfig.In_FixedCameraPutExe.Address,
  939. addressConfig.In_FixedCameracheckExe.Address,
  940. addressConfig.In_RequestPosition.Address,
  941. addressConfig.In_ScrewTeachExe.Address,
  942. addressConfig.In_QrCodePhotoRequest.Address,
  943. addressConfig.In_PickINC.Address,
  944. };
  945. for (int i = 0; i < 10; i++)
  946. {
  947. monitorNodeIds.Add(string.Format(addressConfig.In_MesCheck.Address, i));
  948. }
  949. for (int i = 0; i < 7; i++)
  950. {
  951. monitorNodeIds.Add(string.Format(addressConfig.In_WorkStart.Address, i));
  952. monitorNodeIds.Add(string.Format(addressConfig.In_WorkDone.Address, i));
  953. }
  954. //订阅PLC地址变化
  955. plc.SubscribeNodes("AutoSensor", monitorNodeIds, PlcCommandTrigger);
  956. }
  957. /// <summary>
  958. /// 写入点位信息给PLC
  959. /// </summary>
  960. /// <returns></returns>
  961. public async Task WritePositionToPlcAsync()
  962. {
  963. var addressConfig = _configService.GetPlcAddresses();
  964. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  965. if (plc == null || !plc.IsConnected) return;
  966. var current = _productService.GetCurrentProduct();
  967. if (current == null) return;
  968. if (current.PickCameraPoints != null && current.PickCameraPoints.Count > 0)
  969. {
  970. foreach (var item in current.PickCameraPoints)
  971. {
  972. await item.WriteToPlcAddress(addressConfig.Out_PickCamera, plc);
  973. }
  974. }
  975. if (current.PickPoints != null && current.PickPoints.Count > 0)
  976. {
  977. foreach (var item in current.PickPoints)
  978. {
  979. await item.WriteToPlcAddress(addressConfig.Out_Pick, plc);
  980. }
  981. }
  982. if (current.SecPosCameraPoints != null && current.SecPosCameraPoints.Count > 0)
  983. {
  984. foreach (var item in current.SecPosCameraPoints)
  985. {
  986. await item.WriteToPlcAddress(addressConfig.Out_SecPosCamera, plc);
  987. }
  988. }
  989. if (current.ScrewCameraPoints != null && current.ScrewCameraPoints.Count > 0)
  990. {
  991. foreach (var item in current.ScrewCameraPoints)
  992. {
  993. await item.WriteToPlcAddress(addressConfig.Out_ScrewCamera, plc);
  994. }
  995. }
  996. if (current.ScrewPoints != null && current.ScrewPoints.Count > 0)
  997. {
  998. foreach (var item in current.ScrewPoints)
  999. {
  1000. await item.WriteToPlcAddressEx(addressConfig.Out_Screw, plc);
  1001. }
  1002. await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)current.ScrewPoints.Count);
  1003. }
  1004. if (current.CheckCameraPoints != null && current.CheckCameraPoints.Count > 0)
  1005. {
  1006. foreach (var item in current.CheckCameraPoints)
  1007. {
  1008. await item.WriteToPlcAddress(addressConfig.Out_CheckCamera, plc);
  1009. }
  1010. }
  1011. if (current.RemovePoints != null && current.RemovePoints.Count > 0)
  1012. {
  1013. foreach (var item in current.RemovePoints)
  1014. {
  1015. await item.WriteToPlcAddress(addressConfig.Out_RemovePos, plc);
  1016. }
  1017. }
  1018. if (current.PressurePlacePoints != null && current.PressurePlacePoints.Count > 0)
  1019. {
  1020. foreach (var item in current.PressurePlacePoints)
  1021. {
  1022. await item.WriteToPlcAddress(addressConfig.Out_PressurePlace, plc);
  1023. }
  1024. }
  1025. if (current.IndependentCamerPoints != null && current.IndependentCamerPoints.Count > 0)
  1026. {
  1027. foreach (var item in current.IndependentCamerPoints)
  1028. {
  1029. await item.WriteToPlcAddress(addressConfig.Out_IndependentCamer, plc);
  1030. }
  1031. }
  1032. if (current.QrCodePoints != null && current.QrCodePoints.Count > 0)
  1033. {
  1034. foreach (var item in current.QrCodePoints)
  1035. {
  1036. await item.WriteToPlcAddress(addressConfig.Out_QrCodeCamera, plc);
  1037. }
  1038. }
  1039. }
  1040. public async Task WriteParameterToPlcAsync()
  1041. {
  1042. var addressConfig = _configService.GetPlcAddresses();
  1043. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1044. if (plc == null || !plc.IsConnected) return;
  1045. try
  1046. {
  1047. if (!File.Exists(FilePath.PressureParamterConfigPath))
  1048. {
  1049. List<PressureModel> models = new List<PressureModel>();
  1050. models.Add(new PressureModel());
  1051. models.Add(new PressureModel());
  1052. models.Add(new PressureModel());
  1053. FileHelper.WriteJsonFile(models, FilePath.PressureParamterConfigPath);
  1054. }
  1055. var PressureParam = FileHelper.ReadJsonFile<List<PressureModel>>(FilePath.PressureParamterConfigPath);
  1056. await plc.WriteNodeAsync(addressConfig.PUT_Down_Time.Address, PressureParam[0].PressureTime);
  1057. await plc.WriteNodeAsync(addressConfig.PUT_WetOut_Num.Address, PressureParam[0].PressureNum);
  1058. await plc.WriteNodeAsync(addressConfig.PUT_WetOut_Num_max.Address, PressureParam[0].PressureNumMax);
  1059. await plc.WriteNodeAsync(addressConfig.Down_Time.Address, PressureParam[1].PressureTime);
  1060. await plc.WriteNodeAsync(addressConfig.Down_WetOut_Num.Address, PressureParam[1].PressureNum);
  1061. await plc.WriteNodeAsync(addressConfig.Down_WetOut_Num_max.Address, PressureParam[1].PressureNumMax);
  1062. }
  1063. catch (Exception)
  1064. {
  1065. }
  1066. }
  1067. /// <summary>
  1068. /// 固定向上相机拍照结果
  1069. /// </summary>
  1070. OpenCvSharp.Point3f[] DowmCameraResults = new OpenCvSharp.Point3f[10];
  1071. /// <summary>
  1072. /// 移动向下相机拍照结果
  1073. /// </summary>
  1074. OpenCvSharp.Point3f[] UpCameraPutResults = new OpenCvSharp.Point3f[10];
  1075. /// <summary>
  1076. /// 取料移动相机拍照结果
  1077. /// </summary>
  1078. OpenCvSharp.Point3f UpCameraPickResult = new OpenCvSharp.Point3f();
  1079. /// <summary>
  1080. /// 最终组装位置
  1081. /// </summary>
  1082. OpenCvSharp.Point3f PlaceActualCoord = new OpenCvSharp.Point3f();
  1083. /// <summary>
  1084. /// 零件SN
  1085. /// </summary>
  1086. string PartSN = "";
  1087. /// <summary>
  1088. /// 复检结果
  1089. /// </summary>
  1090. string gapString = "";
  1091. /// <summary>
  1092. /// 二次定位相机的工具坐标
  1093. /// </summary>
  1094. PointF DownTool = new PointF();
  1095. double _FixedUpCameraAngle = 0;
  1096. double _MoveCameraAngle = 0;
  1097. bool _LastDowmCameraExe = false;
  1098. bool _LastScrewTeachExe = false;
  1099. bool _LastUpCameraPickExe = false;
  1100. bool _LastUpCameraPutExe = false;
  1101. bool _LastUPCameracheckExe = false;
  1102. bool _LastFixedCameraPickExe = false;
  1103. bool _LastFixedCameraPutExe = false;
  1104. bool _LastFixedCameracheckExe = false;
  1105. Int16[] _LastWorkStart = new Int16[7];
  1106. Int16 _LastQrCodePhotoRequest = 0;
  1107. Int16[] _LastWorkDone = new Int16[7];
  1108. Int16 _LastRequestPosition = 0;
  1109. Int16 _LastPickINC = 0;
  1110. Int16[] _LastMesCheck = new Int16[10];
  1111. DateTime[] _LastMesCheckTime = new DateTime[10];
  1112. Dictionary<int, double> currentPressure = new Dictionary<int, double>();//当前压力
  1113. /// <summary>
  1114. /// PLC命令触发时
  1115. /// </summary>
  1116. /// <param name="tuple"></param>
  1117. private async void PlcCommandTrigger((string key, string nodeId, object value) tuple)
  1118. {
  1119. try
  1120. {
  1121. if (tuple.key != "AutoSensor")
  1122. {
  1123. return;
  1124. }
  1125. var addressConfig = _configService.GetPlcAddresses();
  1126. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1127. if (plc == null || !plc.IsConnected) return;
  1128. // 获取当前产品
  1129. var currentProduct = _productService.GetCurrentProduct();
  1130. if (currentProduct == null)
  1131. {
  1132. return;
  1133. }
  1134. //获取产品编码
  1135. _productService.CurrentProductCode = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, 0));
  1136. //如果产品编码为空,则以当前的时间戳作为编码
  1137. if (string.IsNullOrEmpty(_productService.CurrentProductCode))
  1138. {
  1139. _productService.CurrentProductCode = DateTime.Now.ToString("yyyyMMddHHmmssfff");
  1140. }
  1141. bool isDryMode = plc.ReadNode<bool>(addressConfig.In_DryMode.Address);
  1142. // 触发下相机拍照
  1143. if (addressConfig.In_DowmCameraExe.Address.Contains(tuple.nodeId))
  1144. {
  1145. if (tuple.value is bool state)
  1146. {
  1147. if (_LastDowmCameraExe != state)
  1148. {
  1149. _LastDowmCameraExe = state;
  1150. }
  1151. else
  1152. {
  1153. return;
  1154. }
  1155. if (state)
  1156. {
  1157. SendTaskMessage($"触发下相机拍照...", MessageLevel.Debug);
  1158. //相机的编号
  1159. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_DowmCameraNum.Address);
  1160. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1161. // 获取机器人当前坐标
  1162. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1163. if (robot == null)
  1164. {
  1165. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1166. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1167. return;
  1168. }
  1169. var currentPosition = robot.GetRobotPos();
  1170. //如果下相机拍照的次数是1,则判断用时拍照的相机是几个
  1171. int downCameraNum = _configService.GetSystemConfiguration().DowmCameraNum;
  1172. if (downCameraNum == 1)
  1173. {
  1174. //如果下相机2的流程id为空,则表示只有一个下相机
  1175. if (currentProduct.FixedUpCamera2ProcedureId == Guid.Empty)
  1176. {
  1177. //获取固定向上相机1的流程
  1178. var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1179. if (process == null)
  1180. {
  1181. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1182. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1183. return;
  1184. }
  1185. // 执行视觉任务
  1186. var _cts = new CancellationTokenSource();
  1187. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
  1188. if (isDryMode)
  1189. {
  1190. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1191. return;
  1192. }
  1193. if (visionResult.IsSucceed)
  1194. {
  1195. float toolX = (float)(visionResult.X - currentPosition.X);
  1196. float toolY = (float)(visionResult.Y - currentPosition.Y);
  1197. DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)visionResult.U);
  1198. DownTool = new PointF(toolX, toolY);
  1199. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1200. return;
  1201. }
  1202. else
  1203. {
  1204. if (isDryMode)
  1205. {
  1206. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1207. return;
  1208. }
  1209. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1210. return;
  1211. }
  1212. }
  1213. else
  1214. {
  1215. //获取固定向上相机1的流程
  1216. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1217. if (process1 == null)
  1218. {
  1219. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1220. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1221. return;
  1222. }
  1223. //获取固定向上相机2的流程
  1224. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera2ProcedureId);
  1225. if (process2 == null)
  1226. {
  1227. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera2ProcedureId}", MessageLevel.Alarm);
  1228. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1229. return;
  1230. }
  1231. // 执行视觉任务
  1232. var _cts = new CancellationTokenSource();
  1233. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1234. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1235. var visionResults = await Task.WhenAll(task1, task2);
  1236. if (isDryMode)
  1237. {
  1238. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1239. return;
  1240. }
  1241. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1242. {
  1243. float toolX = (float)(visionResults[0].X + visionResults[1].X) / 2;
  1244. float toolY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
  1245. _FixedUpCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
  1246. DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)_FixedUpCameraAngle);
  1247. DownTool = new PointF(toolX, toolY);
  1248. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1249. return;
  1250. }
  1251. else
  1252. {
  1253. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1254. return;
  1255. }
  1256. }
  1257. }
  1258. else if (downCameraNum == 2)
  1259. {
  1260. if (isDryMode)
  1261. {
  1262. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1263. return;
  1264. }
  1265. //如果下相机2的流程id为空,则表示只有一个下相机
  1266. if (currentProduct.FixedUpCamera2ProcedureId == Guid.Empty)
  1267. {
  1268. //获取固定向上相机1的流程
  1269. //var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1270. //if (process == null)
  1271. //{
  1272. // SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1273. // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1274. // return;
  1275. //}
  1276. //// 执行视觉任务
  1277. //var _cts = new CancellationTokenSource();
  1278. //var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token);
  1279. //if (visionResult.IsSucceed)
  1280. //{
  1281. // float toolX = (float)(visionResult.X - currentPosition.X);
  1282. // float toolY = (float)(visionResult.Y - currentPosition.Y);
  1283. // DowmCameraResults[cameraIndex] = new PointF(toolX, toolX);
  1284. // if (cameraIndex == downCameraNum)
  1285. // {
  1286. // //求取多个DowmCameraResults的中心点
  1287. // DownTool = new PointF(toolX, toolX);
  1288. // }
  1289. // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1290. // return;
  1291. //}
  1292. //else
  1293. //{
  1294. // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1295. // return;
  1296. //}
  1297. //暂时没有应用场景,不支持
  1298. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1299. return;
  1300. }
  1301. else
  1302. {
  1303. //获取固定向上相机1的流程
  1304. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1305. if (process1 == null)
  1306. {
  1307. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1308. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1309. return;
  1310. }
  1311. //获取固定向上相机2的流程
  1312. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera2ProcedureId);
  1313. if (process2 == null)
  1314. {
  1315. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera2ProcedureId}", MessageLevel.Alarm);
  1316. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1317. return;
  1318. }
  1319. // 执行视觉任务
  1320. var _cts = new CancellationTokenSource();
  1321. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1322. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1323. var visionResults = await Task.WhenAll(task1, task2);
  1324. if (isDryMode)
  1325. {
  1326. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1327. return;
  1328. }
  1329. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1330. {
  1331. float toolX = (float)(visionResults[0].X + visionResults[1].X) / 2;
  1332. float toolY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
  1333. _FixedUpCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
  1334. DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)_FixedUpCameraAngle);
  1335. DownTool = new PointF(toolX, toolY);
  1336. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1337. return;
  1338. }
  1339. else
  1340. {
  1341. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1342. return;
  1343. }
  1344. }
  1345. }
  1346. else
  1347. {
  1348. //暂时没有应用场景,不支持
  1349. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1350. return;
  1351. }
  1352. }
  1353. else
  1354. {
  1355. SendTaskMessage($"触发下相机拍照信号已关闭", MessageLevel.Alarm);
  1356. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)0);
  1357. }
  1358. }
  1359. }
  1360. // 触发下相机拍照披头
  1361. if (addressConfig.In_ScrewTeachExe.Address.Contains(tuple.nodeId))
  1362. {
  1363. if (tuple.value is bool state)
  1364. {
  1365. if (_LastScrewTeachExe != state)
  1366. {
  1367. _LastScrewTeachExe = state;
  1368. }
  1369. else
  1370. {
  1371. return;
  1372. }
  1373. if (state)
  1374. {
  1375. SendTaskMessage($"触发下相机拍照...", MessageLevel.Debug);
  1376. //相机的编号
  1377. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_DowmCameraNum.Address);
  1378. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1379. // 获取流程
  1380. //var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1381. //if (process == null)
  1382. //{
  1383. // SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1384. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
  1385. // return;
  1386. //}
  1387. //// 获取机器人当前坐标
  1388. //var robot = _robotService.GetAllRobots().FirstOrDefault();
  1389. //if (robot == null)
  1390. //{
  1391. // SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1392. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
  1393. // return;
  1394. //}
  1395. //var currentPosition = robot.GetRobotPos();
  1396. //// 执行视觉任务
  1397. //var _cts = new CancellationTokenSource();
  1398. //var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, null, _cts.Token);
  1399. //if (visionResult.IsSucceed)
  1400. //{
  1401. // //披头偏差
  1402. // float offsetX = (float)(visionResult.X - currentPosition.X);
  1403. // float offsetY = (float)(visionResult.Y - currentPosition.Y);
  1404. // DowmCameraResults[cameraIndex] = new PointF(offsetX, offsetY);
  1405. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)1);
  1406. // return;
  1407. //}
  1408. //else
  1409. //{
  1410. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
  1411. // return;
  1412. //}
  1413. }
  1414. else
  1415. {
  1416. SendTaskMessage($"触发下相机拍照信号已关闭", MessageLevel.Alarm);
  1417. await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)0);
  1418. }
  1419. }
  1420. }
  1421. // 触发上相机取料拍照
  1422. else if (addressConfig.In_UpCameraPickExe.Address.Contains(tuple.nodeId))
  1423. {
  1424. if (tuple.value is bool state)
  1425. {
  1426. if (_LastUpCameraPickExe != state)
  1427. {
  1428. _LastUpCameraPickExe = state;
  1429. }
  1430. else
  1431. {
  1432. return;
  1433. }
  1434. if (state)
  1435. {
  1436. SendTaskMessage($"触发上相机取料拍照...", MessageLevel.Debug);
  1437. //相机的编号
  1438. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UpCameraPickNum.Address);
  1439. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1440. // 获取机器人当前坐标
  1441. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1442. if (robot == null)
  1443. {
  1444. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1445. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1446. return;
  1447. }
  1448. var currentPosition = robot.GetRobotPos();
  1449. //如果上相机2的流程id为空,则表示只有一个下相机
  1450. if (currentProduct.MoveDownCamer2PickPhotoProcedureId == Guid.Empty)
  1451. {
  1452. //获取移动向下相机1的流程
  1453. var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1PickPhotoProcedureId);
  1454. if (process == null)
  1455. {
  1456. SendTaskMessage($"移动向下相机1视觉流程,流程ID:{currentProduct.MoveDownCamer1PickPhotoProcedureId}", MessageLevel.Alarm);
  1457. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1458. return;
  1459. }
  1460. // 执行视觉任务
  1461. var _cts = new CancellationTokenSource();
  1462. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
  1463. if (isDryMode)
  1464. {
  1465. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1466. return;
  1467. }
  1468. if (visionResult.IsSucceed)
  1469. {
  1470. currentProduct.PickPoints[0].X_Position = (float)visionResult.X;
  1471. currentProduct.PickPoints[0].Y_Position = (float)visionResult.Y;
  1472. //currentProduct.PickPoints[0].U_Position += (float)visionResult.U;
  1473. await currentProduct.ScrewPoints[0].WriteToPlcAddress(addressConfig.Out_Pick, plc);
  1474. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1475. return;
  1476. }
  1477. else
  1478. {
  1479. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1480. return;
  1481. }
  1482. }
  1483. else
  1484. {
  1485. //获取固定向上相机1的流程
  1486. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1PickPhotoProcedureId);
  1487. if (process1 == null)
  1488. {
  1489. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamer1PickPhotoProcedureId}", MessageLevel.Alarm);
  1490. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1491. return;
  1492. }
  1493. //获取固定向上相机2的流程
  1494. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer2PickPhotoProcedureId);
  1495. if (process2 == null)
  1496. {
  1497. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamer2PickPhotoProcedureId}", MessageLevel.Alarm);
  1498. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1499. return;
  1500. }
  1501. // 执行视觉任务
  1502. var _cts = new CancellationTokenSource();
  1503. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1504. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1505. var visionResults = await Task.WhenAll(task1, task2);
  1506. if (isDryMode)
  1507. {
  1508. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1509. return;
  1510. }
  1511. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1512. {
  1513. float tool1X = (float)(visionResults[0].X - visionResults[0].X);
  1514. float tool1Y = (float)(visionResults[0].Y - visionResults[0].Y);
  1515. float tool2X = (float)(visionResults[1].X - visionResults[1].X);
  1516. float tool2Y = (float)(visionResults[1].Y - visionResults[1].Y);
  1517. float toolX = (tool1X + tool2X) / 2;
  1518. float toolY = (tool1Y + tool2Y) / 2;
  1519. //计算两个点的线角度
  1520. currentProduct.PickPoints[0].X_Position = (float)toolX;
  1521. currentProduct.PickPoints[0].Y_Position = (float)toolY;
  1522. //currentProduct.PickPoints[0].U_Position += (float)visionResult.U;
  1523. await currentProduct.ScrewPoints[0].WriteToPlcAddress(addressConfig.Out_Pick, plc);
  1524. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1525. return;
  1526. }
  1527. else
  1528. {
  1529. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1530. return;
  1531. }
  1532. }
  1533. }
  1534. else
  1535. {
  1536. SendTaskMessage($"触发上相机取料拍照信号已关闭", MessageLevel.Alarm);
  1537. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)0);
  1538. }
  1539. }
  1540. }
  1541. // 上相机锁附/组装拍照
  1542. else if (addressConfig.In_UpCameraPutExe.Address.Contains(tuple.nodeId))
  1543. {
  1544. if (tuple.value is bool state)
  1545. {
  1546. if (_LastUpCameraPutExe != state)
  1547. {
  1548. _LastUpCameraPutExe = state;
  1549. }
  1550. else
  1551. {
  1552. return;
  1553. }
  1554. if (state)
  1555. {
  1556. SendTaskMessage($"触发上相机锁附/组装拍照...", MessageLevel.Debug);
  1557. //相机的编号
  1558. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UpCameraPutNum.Address);
  1559. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1560. // 获取机器人当前坐标
  1561. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1562. if (robot == null)
  1563. {
  1564. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1565. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1566. return;
  1567. }
  1568. var currentPosition = robot.GetRobotPos();
  1569. //如果上相机2的流程id为空,则表示只有一个上相机
  1570. if (currentProduct.MoveDownCamera2LockPhotoProcedureId == Guid.Empty)
  1571. {
  1572. //获取移动向下相机1的流程
  1573. var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera1LockPhotoProcedureId);
  1574. if (process == null)
  1575. {
  1576. SendTaskMessage($"移动向下相机1视觉流程,流程ID:{currentProduct.MoveDownCamera1LockPhotoProcedureId}", MessageLevel.Alarm);
  1577. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1578. return;
  1579. }
  1580. // 执行视觉任务
  1581. var _cts = new CancellationTokenSource();
  1582. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
  1583. if (isDryMode)
  1584. {
  1585. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1586. return;
  1587. }
  1588. if (visionResult.IsSucceed)
  1589. {
  1590. UpCameraPutResults[cameraIndex] = new OpenCvSharp.Point3f((float)visionResult.X, (float)visionResult.Y, (float)visionResult.U);
  1591. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1592. return;
  1593. }
  1594. else
  1595. {
  1596. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1597. return;
  1598. }
  1599. }
  1600. else
  1601. {
  1602. //获取移动向下相机1的流程
  1603. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera1LockPhotoProcedureId);
  1604. if (process1 == null)
  1605. {
  1606. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamera1LockPhotoProcedureId}", MessageLevel.Alarm);
  1607. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1608. return;
  1609. }
  1610. //获取移动向下相机2的流程
  1611. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera2LockPhotoProcedureId);
  1612. if (process2 == null)
  1613. {
  1614. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamera2LockPhotoProcedureId}", MessageLevel.Alarm);
  1615. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1616. return;
  1617. }
  1618. // 执行视觉任务
  1619. var _cts = new CancellationTokenSource();
  1620. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1621. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1622. var visionResults = await Task.WhenAll(task1, task2);
  1623. if (isDryMode)
  1624. {
  1625. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1626. return;
  1627. }
  1628. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1629. {
  1630. float centerX = (float)(visionResults[0].X + visionResults[1].X) / 2;
  1631. float centerY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
  1632. _MoveCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
  1633. UpCameraPutResults[cameraIndex] = new OpenCvSharp.Point3f(centerX, centerY, (float)_MoveCameraAngle);
  1634. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1635. return;
  1636. }
  1637. else
  1638. {
  1639. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1640. return;
  1641. }
  1642. }
  1643. }
  1644. else
  1645. {
  1646. SendTaskMessage($"触发上相机锁附/组装拍照信号已关闭", MessageLevel.Alarm);
  1647. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)0);
  1648. }
  1649. }
  1650. }
  1651. // 上相机检测拍照
  1652. else if (addressConfig.In_UPCameracheckExe.Address.Contains(tuple.nodeId))
  1653. {
  1654. if (tuple.value is bool state)
  1655. {
  1656. if (_LastUPCameracheckExe != state)
  1657. {
  1658. _LastUPCameracheckExe = state;
  1659. }
  1660. else
  1661. {
  1662. return;
  1663. }
  1664. if (state)
  1665. {
  1666. SendTaskMessage($"触发上相机检测拍照...", MessageLevel.Debug);
  1667. //相机的编号
  1668. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UPCameracheckNum.Address);
  1669. if (isDryMode)
  1670. {
  1671. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1672. return;
  1673. }
  1674. //视觉流程ID
  1675. Guid procedureId = Guid.Empty;
  1676. //获取锁付拍照的点位
  1677. var pos = currentProduct.CheckCameraPoints.FirstOrDefault(p => p.Number == cameraIndex);
  1678. if (pos != null)
  1679. {
  1680. procedureId = pos.VisionProcessID;
  1681. }
  1682. // 获取流程
  1683. var process = _productService.GetCurrentProductProcedureModelById(procedureId);
  1684. if (process == null)
  1685. {
  1686. SendTaskMessage(string.Format("未找到点位:{0}的视觉流程:{1}", cameraIndex, procedureId), MessageLevel.Alarm);
  1687. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
  1688. return;
  1689. }
  1690. // 执行视觉任务
  1691. var _cts = new CancellationTokenSource();
  1692. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, null, _cts.Token, cameraIndex, null);
  1693. if (visionResult.IsSucceed)
  1694. {
  1695. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1696. SendTaskMessage($"点位{cameraIndex}检测OK", MessageLevel.Debug);
  1697. }
  1698. else
  1699. {
  1700. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
  1701. SendTaskMessage($"点位{cameraIndex}检测NG", MessageLevel.Error);
  1702. }
  1703. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1704. }
  1705. else
  1706. {
  1707. SendTaskMessage($"触发上相机检测拍照信号已关闭", MessageLevel.Alarm);
  1708. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)0);
  1709. }
  1710. }
  1711. }
  1712. // 固定相机取料拍照
  1713. else if (addressConfig.In_FixedCameraPickExe.Address.Contains(tuple.nodeId))
  1714. {
  1715. if (tuple.value is bool state)
  1716. {
  1717. if (_LastFixedCameraPickExe != state)
  1718. {
  1719. _LastFixedCameraPickExe = state;
  1720. }
  1721. else
  1722. {
  1723. return;
  1724. }
  1725. if (state)
  1726. {
  1727. SendTaskMessage($"触发固定相机取料拍照...", MessageLevel.Debug);
  1728. //相机的编号
  1729. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameraPickNum.Address);
  1730. if (currentProduct.IndependentCamer1AuxProcedureId == Guid.Empty)
  1731. {
  1732. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1733. return;
  1734. }
  1735. if (currentProduct.IndependentCamer2AuxProcedureId == Guid.Empty)
  1736. {
  1737. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1738. return;
  1739. }
  1740. if (currentProduct.IndependentCamer3AuxProcedureId == Guid.Empty)
  1741. {
  1742. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1743. return;
  1744. }
  1745. if (currentProduct.IndependentCamer4AuxProcedureId == Guid.Empty)
  1746. {
  1747. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1748. return;
  1749. }
  1750. //获取四个独立相机的流程id
  1751. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer1AuxProcedureId);
  1752. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer2AuxProcedureId);
  1753. var process3 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer3AuxProcedureId);
  1754. var process4 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer4AuxProcedureId);
  1755. // 执行视觉任务
  1756. var _cts = new CancellationTokenSource();
  1757. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, null, _cts.Token, 1, null);
  1758. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, null, _cts.Token, 2, null);
  1759. var task3 = _remoteCommandService.ExecutePhotoGetSinglePoint(process3, null, null, _cts.Token, 3, null);
  1760. var task4 = _remoteCommandService.ExecutePhotoGetSinglePoint(process4, null, null, _cts.Token, 4, null);
  1761. var visionResults = await Task.WhenAll(task1, task2, task3, task4);
  1762. if (isDryMode)
  1763. {
  1764. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1765. return;
  1766. }
  1767. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed && visionResults[2].IsSucceed && visionResults[3].IsSucceed)
  1768. {
  1769. Vector<double> p1 = Vector<double>.Build.Dense(new double[] { visionResults[1].X, visionResults[1].Y });
  1770. Vector<double> p2 = Vector<double>.Build.Dense(new double[] { visionResults[2].X, visionResults[2].Y });
  1771. Vector<double> p3 = Vector<double>.Build.Dense(new double[] { visionResults[3].X, visionResults[3].Y });
  1772. Vector<double> p4 = Vector<double>.Build.Dense(new double[] { visionResults[0].X, visionResults[0].Y });
  1773. var center = RectangleCenterCalculator.CalculateByPCAWithKnownOrder(new List<Vector<double>> { p1, p2, p3, p4 });
  1774. UpCameraPutResults[1].X = (float)center.Center[0];
  1775. UpCameraPutResults[1].Y = (float)center.Center[1];
  1776. UpCameraPutResults[1].Z = (float)center.MajorAxisAngle;
  1777. SendTaskMessage($"LCD拍照结果:X={UpCameraPutResults[1].X},Y={UpCameraPutResults[1].Y},Angle={UpCameraPutResults[1].Z}", MessageLevel.Info);
  1778. }
  1779. else
  1780. {
  1781. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1782. return;
  1783. }
  1784. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1785. }
  1786. else
  1787. {
  1788. SendTaskMessage($"触发固定相机取料拍照信号已关闭", MessageLevel.Alarm);
  1789. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)0);
  1790. }
  1791. }
  1792. }
  1793. // 固定相机锁附/组装拍照
  1794. else if (addressConfig.In_FixedCameraPutExe.Address.Contains(tuple.nodeId))
  1795. {
  1796. if (tuple.value is bool state)
  1797. {
  1798. if (_LastFixedCameraPutExe != state)
  1799. {
  1800. _LastFixedCameraPutExe = state;
  1801. }
  1802. else
  1803. {
  1804. return;
  1805. }
  1806. if (state)
  1807. {
  1808. SendTaskMessage($"触发固定相机锁附/组装拍照...", MessageLevel.Debug);
  1809. //相机的编号
  1810. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameraPutNum.Address);
  1811. if (currentProduct.IndependentCamer1ProductProcedureId == Guid.Empty)
  1812. {
  1813. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1814. return;
  1815. }
  1816. if (currentProduct.IndependentCamer2ProductProcedureId == Guid.Empty)
  1817. {
  1818. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1819. return;
  1820. }
  1821. if (currentProduct.IndependentCamer3ProductProcedureId == Guid.Empty)
  1822. {
  1823. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1824. return;
  1825. }
  1826. if (currentProduct.IndependentCamer4ProductProcedureId == Guid.Empty)
  1827. {
  1828. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1829. return;
  1830. }
  1831. //获取四个独立相机的流程id
  1832. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer1ProductProcedureId);
  1833. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer2ProductProcedureId);
  1834. var process3 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer3ProductProcedureId);
  1835. var process4 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer4ProductProcedureId);
  1836. // 执行视觉任务
  1837. var _cts = new CancellationTokenSource();
  1838. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, null, _cts.Token, 1, null);
  1839. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, null, _cts.Token, 2, null);
  1840. var task3 = _remoteCommandService.ExecutePhotoGetSinglePoint(process3, null, null, _cts.Token, 3, null);
  1841. var task4 = _remoteCommandService.ExecutePhotoGetSinglePoint(process4, null, null, _cts.Token, 4, null);
  1842. var visionResults = await Task.WhenAll(task1, task2, task3, task4);
  1843. if (isDryMode)
  1844. {
  1845. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)1);
  1846. return;
  1847. }
  1848. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed && visionResults[2].IsSucceed && visionResults[3].IsSucceed)
  1849. {
  1850. Vector<double> p1 = Vector<double>.Build.Dense(new double[] { visionResults[1].X, visionResults[1].Y });
  1851. Vector<double> p2 = Vector<double>.Build.Dense(new double[] { visionResults[2].X, visionResults[2].Y });
  1852. Vector<double> p3 = Vector<double>.Build.Dense(new double[] { visionResults[3].X, visionResults[3].Y });
  1853. Vector<double> p4 = Vector<double>.Build.Dense(new double[] { visionResults[0].X, visionResults[0].Y });
  1854. var center = RectangleCenterCalculator.CalculateByPCAWithKnownOrder(new List<Vector<double>> { p1, p2, p3, p4 });
  1855. UpCameraPutResults[0].X = (float)center.Center[0];
  1856. UpCameraPutResults[0].Y = (float)center.Center[1];
  1857. UpCameraPutResults[0].Z = (float)center.MajorAxisAngle;
  1858. SendTaskMessage($"产品拍照结果:X={UpCameraPutResults[0].X},Y={UpCameraPutResults[0].Y},Angle={UpCameraPutResults[0].Z}", MessageLevel.Info);
  1859. }
  1860. else
  1861. {
  1862. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1863. return;
  1864. }
  1865. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)1);
  1866. }
  1867. else
  1868. {
  1869. SendTaskMessage($"触发固定相机锁附/组装拍照信号已关闭", MessageLevel.Alarm);
  1870. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)0);
  1871. }
  1872. }
  1873. }
  1874. // 固定相机检测拍照
  1875. else if (addressConfig.In_FixedCameracheckExe.Address.Contains(tuple.nodeId))
  1876. {
  1877. if (tuple.value is bool state)
  1878. {
  1879. if (_LastFixedCameracheckExe != state)
  1880. {
  1881. _LastFixedCameracheckExe = state;
  1882. }
  1883. else
  1884. {
  1885. return;
  1886. }
  1887. if (state)
  1888. {
  1889. SendTaskMessage($"触发固定相机检测拍照...", MessageLevel.Debug);
  1890. //相机的编号
  1891. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameracheckNum.Address);
  1892. if (currentProduct.IndependentCamer1CheckProcedureId == Guid.Empty)
  1893. {
  1894. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  1895. return;
  1896. }
  1897. if (currentProduct.IndependentCamer2CheckProcedureId == Guid.Empty)
  1898. {
  1899. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  1900. return;
  1901. }
  1902. if (currentProduct.IndependentCamer3CheckProcedureId == Guid.Empty)
  1903. {
  1904. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  1905. return;
  1906. }
  1907. if (currentProduct.IndependentCamer4CheckProcedureId == Guid.Empty)
  1908. {
  1909. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  1910. return;
  1911. }
  1912. //获取四个独立相机的流程id
  1913. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer1CheckProcedureId);
  1914. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer2CheckProcedureId);
  1915. var process3 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer3CheckProcedureId);
  1916. var process4 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer4CheckProcedureId);
  1917. // 执行视觉任务(复检结果gap)
  1918. var _cts = new CancellationTokenSource();
  1919. var task1 = _remoteCommandService.ExecutePhotoGetDistance(process1, null, null, _cts.Token, 1, null);
  1920. var task2 = _remoteCommandService.ExecutePhotoGetDistance(process2, null, null, _cts.Token, 2, null);
  1921. var task3 = _remoteCommandService.ExecutePhotoGetDistance(process3, null, null, _cts.Token, 3, null);
  1922. var task4 = _remoteCommandService.ExecutePhotoGetDistance(process4, null, null, _cts.Token, 4, null);
  1923. var visionResults = await Task.WhenAll(task1, task2, task3, task4);
  1924. if (isDryMode)
  1925. {
  1926. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)1);
  1927. return;
  1928. }
  1929. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed && visionResults[2].IsSucceed && visionResults[3].IsSucceed)
  1930. {
  1931. SendTaskMessage($"固定相机检测OK", MessageLevel.Debug);
  1932. gapString = $"1-{visionResults[0].distance.Split(',')[1]},2-{visionResults[1].distance.Split(',')[1]},3-{visionResults[2].distance.Split(',')[1]},4-{visionResults[3].distance.Split(',')[1]}";
  1933. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)1);
  1934. return;
  1935. }
  1936. else
  1937. {
  1938. SendTaskMessage($"固定相机检测NG", MessageLevel.Error);
  1939. gapString = $"1-0,2-0,3-0,4-0";
  1940. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  1941. return;
  1942. }
  1943. }
  1944. else
  1945. {
  1946. SendTaskMessage($"触发固定相机检测拍照信号已关闭", MessageLevel.Alarm);
  1947. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)0);
  1948. }
  1949. }
  1950. }
  1951. // 多相机坐标合并
  1952. else if (addressConfig.In_RequestPosition.Address.Contains(tuple.nodeId))
  1953. {
  1954. if (tuple.value is Int16 state)
  1955. {
  1956. if (_LastRequestPosition != state)
  1957. {
  1958. _LastRequestPosition = state;
  1959. }
  1960. else
  1961. {
  1962. return;
  1963. }
  1964. if (state == 1)
  1965. {
  1966. SendTaskMessage($"收到多相机坐标合并请求,开始合并...", MessageLevel.Debug);
  1967. if (isDryMode)
  1968. {
  1969. var point1 = currentProduct.ScrewPoints[0].Clone();
  1970. SendTaskMessage($"点:1,{point1.X_Position:F3},{point1.Y_Position:F4},{point1.U_Position:F4}", MessageLevel.Info);
  1971. await point1.WriteToPlcAddress(addressConfig.Out_Screw, plc);
  1972. await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
  1973. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
  1974. return;
  1975. }
  1976. // 获取机器人当前坐标
  1977. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1978. if (robot == null)
  1979. {
  1980. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1981. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1982. return;
  1983. }
  1984. var currentPosition = robot.GetRobotPos();
  1985. //以LCD的中线创建工具坐标
  1986. ToolCoord toolCoord = new ToolCoord();
  1987. toolCoord.ComputeTool(currentPosition.X, currentPosition.Y, currentPosition.U, UpCameraPutResults[1].X, UpCameraPutResults[1].Y);
  1988. //计算放料角度
  1989. double angle = currentPosition.U - UpCameraPutResults[1].Z + UpCameraPutResults[0].Z;
  1990. //将产品的中心点坐标转换为Tool0下的坐标
  1991. var point = currentProduct.ScrewPoints[0].Clone();
  1992. var pn = Vector<double>.Build.Dense(new double[] { UpCameraPutResults[0].X, UpCameraPutResults[0].Y });
  1993. var p0 = toolCoord.GetTool0Coord(pn, angle);
  1994. point.X_Position = (float)p0[0];
  1995. point.Y_Position = (float)p0[1];
  1996. point.U_Position = (float)angle;
  1997. PlaceActualCoord = new OpenCvSharp.Point3f(point.X_Position, point.Y_Position, point.U_Position);
  1998. SendTaskMessage($"点:1,{point.X_Position:F3},{point.Y_Position:F4},{point.U_Position:F4}", MessageLevel.Info);
  1999. await point.WriteToPlcAddress(addressConfig.Out_Screw, plc);
  2000. await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
  2001. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
  2002. }
  2003. else
  2004. {
  2005. SendTaskMessage($"多相机坐标合并请求已结束或被取消,state={state}", MessageLevel.Alarm);
  2006. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)0);
  2007. }
  2008. }
  2009. }
  2010. // 螺丝供料器螺丝递减
  2011. else if (addressConfig.In_PickINC.Address.Contains(tuple.nodeId))
  2012. {
  2013. if (tuple.value is Int16 state)
  2014. {
  2015. if (_LastPickINC != state)
  2016. {
  2017. _LastPickINC = state;
  2018. }
  2019. else
  2020. {
  2021. return;
  2022. }
  2023. if (state != 0)
  2024. {
  2025. SendTaskMessage($"螺丝供料器...", MessageLevel.Info);
  2026. await plc.WriteNodeAsync(addressConfig.In_PickINC.Address, (Int16)0);
  2027. }
  2028. }
  2029. }
  2030. // PLC请求二维码拍照
  2031. else if (addressConfig.In_QrCodePhotoRequest.Address.Contains(tuple.nodeId))
  2032. {
  2033. if (tuple.value is Int16 state)
  2034. {
  2035. if (_LastQrCodePhotoRequest != state)
  2036. {
  2037. _LastQrCodePhotoRequest = state;
  2038. }
  2039. else
  2040. {
  2041. return;
  2042. }
  2043. if (state == 1)
  2044. {
  2045. //相机的编号
  2046. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_QrCodeCamera_ScanNum.Address);
  2047. //SendTaskMessage(string.Format("扫码编号", cameraIndex), MessageLevel.Info);
  2048. Guid qrCodeProcedureId = currentProduct.QrCodeProcedureId;
  2049. //视觉流程ID
  2050. var qrCodeProcess = _productService.GetCurrentProductProcedureModelById(qrCodeProcedureId);
  2051. if (qrCodeProcess == null)
  2052. {
  2053. SendTaskMessage($"未找到二维码视觉流程,流程ID: {qrCodeProcedureId}", MessageLevel.Alarm);
  2054. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)2);
  2055. return;
  2056. }
  2057. SendTaskMessage($"开始执行二维码扫码视觉流程", MessageLevel.Debug);
  2058. var _cts = new CancellationTokenSource();
  2059. await _remoteCommandService.SetLightBeforePhoto(qrCodeProcess);
  2060. var qrCodeResult = _remoteCommandService.ExecutePhoto(qrCodeProcess, out CogToolBlockTerminalCollection outputCollection);
  2061. if (qrCodeResult && outputCollection.Contains("QR"))
  2062. {
  2063. PartSN = outputCollection["QR"].Value as string;
  2064. if (!string.IsNullOrEmpty(PartSN))
  2065. {
  2066. SendTaskMessage($"二维码扫码成功:{PartSN}", MessageLevel.Info);
  2067. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)1);
  2068. }
  2069. else
  2070. {
  2071. PartSN = "";
  2072. SendTaskMessage("二维码扫码失败", MessageLevel.Alarm);
  2073. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)2);
  2074. return;
  2075. }
  2076. }
  2077. else
  2078. {
  2079. PartSN = "";
  2080. SendTaskMessage("二维码扫码失败", MessageLevel.Alarm);
  2081. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)2);
  2082. return;
  2083. }
  2084. }
  2085. else
  2086. {
  2087. SendTaskMessage("二维码拍照点位发送信号已关闭", MessageLevel.Alarm);
  2088. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)0);
  2089. }
  2090. }
  2091. }
  2092. else
  2093. {
  2094. // 过站检查
  2095. for (int i = 0; i < 10; i++)
  2096. {
  2097. if (string.Format(addressConfig.In_MesCheck.Address, i).Contains(tuple.nodeId))
  2098. {
  2099. if (tuple.value is Int16 state)
  2100. {
  2101. if (_LastMesCheck[i] != state)
  2102. {
  2103. _LastMesCheck[i] = state;
  2104. }
  2105. else
  2106. {
  2107. return;
  2108. }
  2109. var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  2110. string comp = PartSN;
  2111. SendTaskMessage($"产品sn:{code},辅料码:{comp}", MessageLevel.Info);
  2112. //询问mes
  2113. if (state == 1)
  2114. {
  2115. //这里缺少从MES获取产品配方的内容,需要补充
  2116. _LastMesCheckTime[i] = DateTime.UtcNow;
  2117. LogHelper.WriteLogMes($"【mes开始QUERY】");
  2118. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  2119. (bool isSuccess, string response) = await _mesService.StationGetAsync(i,code, comp, 2);
  2120. if (i == 0)
  2121. {
  2122. SendTaskMessage($"收到当前过站检查请求(当站是否生产)...", MessageLevel.Debug);
  2123. }
  2124. else
  2125. {
  2126. SendTaskMessage($"收到{i}过站检查请求(当站是否生产)...", MessageLevel.Debug);
  2127. }
  2128. if (isSuccess)
  2129. {
  2130. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2131. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2132. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  2133. LogHelper.WriteLogMes($"询问mes成功");
  2134. SendTaskMessage($"询问mes成功", MessageLevel.Debug);
  2135. LogHelper.WriteLogMes($"【mes结束QUERY】");
  2136. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  2137. return;
  2138. }
  2139. else
  2140. {
  2141. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2142. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2143. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
  2144. LogHelper.WriteLogMes($"询问mes失败");
  2145. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  2146. LogHelper.WriteLogMes($"【mes结束QUERY】");
  2147. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  2148. return;
  2149. }
  2150. }
  2151. // 上传本站数据
  2152. else if (state == 2)
  2153. {
  2154. SendTaskMessage($"收到{i}上传本站数据请求...", MessageLevel.Debug);
  2155. //这里缺少上传MES的本站数据结果及开始和结束时间,需要补充
  2156. double ct = DateTime.UtcNow.Subtract(_LastMesCheckTime[i]).TotalSeconds;
  2157. if (i == 0)
  2158. {
  2159. CTtime = ct;
  2160. }
  2161. //读取产品结果
  2162. Int16 resultIndex = plc.ReadNode<Int16>(string.Format(addressConfig.In_Result.Address, i));
  2163. resultIndex = 1;
  2164. //读取压力值
  2165. float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, i));
  2166. AssemblyRecord assemblyRecord = new AssemblyRecord();
  2167. assemblyRecord.ProductSN = code;
  2168. assemblyRecord.RecipeName = currentProduct.Name;
  2169. assemblyRecord.PartSN = PartSN;
  2170. assemblyRecord.AssemblyDurationSeconds = ct;
  2171. assemblyRecord.AssemblyPressure = pressure;
  2172. assemblyRecord.DeviceId = i;
  2173. assemblyRecord.DeviceName = $"";
  2174. assemblyRecord.OperatorName = _systemDatabaseService.GetCurrentUser().UserName;
  2175. assemblyRecord.Success = resultIndex == 1 ? true : false;
  2176. assemblyRecord.DownCameraCoord1 = "";
  2177. assemblyRecord.DownCameraCoord2 = "";
  2178. assemblyRecord.DownCameraCoord3 = "";
  2179. assemblyRecord.DownCameraCoord4 = "";
  2180. assemblyRecord.PickMoveCameraCoord = "";
  2181. assemblyRecord.PlaceMoveCameraCoord1 = "";
  2182. assemblyRecord.PlaceMoveCameraCoord2 = "";
  2183. assemblyRecord.PlaceMoveCameraCoord3 = "";
  2184. assemblyRecord.PlaceMoveCameraCoord4 = "";
  2185. assemblyRecord.PlaceActualCoord = "";
  2186. //目前只记录当前站
  2187. if (i == 0)
  2188. {
  2189. await _systemDatabaseService.RecordProductionAsync(new ProductionRecord()
  2190. {
  2191. ProductName = currentProduct.Name,
  2192. ProductCode = code,
  2193. DeviceId = i,
  2194. DeviceName = "",
  2195. Category = resultIndex == 1 ? "OK" : "NG",
  2196. Quantity = 1,
  2197. Remark = $"TotalSeconds:{ct.ToString("F2")}",
  2198. UserName = _systemDatabaseService.GetCurrentUser().UserName,
  2199. });
  2200. assemblyRecord.PlaceMoveCameraCoord1 = $"{UpCameraPutResults[0].X:F3},{UpCameraPutResults[0].Y:F3},{UpCameraPutResults[0].Z:F3}";
  2201. assemblyRecord.PlaceMoveCameraCoord2 = $"{UpCameraPutResults[1].X:F3},{UpCameraPutResults[1].Y:F3},{UpCameraPutResults[1].Z:F3}";
  2202. assemblyRecord.PlaceActualCoord = $"{PlaceActualCoord.X:F3},{PlaceActualCoord.Y:F3},{PlaceActualCoord.Z:F3}";
  2203. App.Current.Dispatcher.Invoke(() =>
  2204. {
  2205. _eventAggregator.GetEvent<AssemblyFinishNotification>().Publish(assemblyRecord);
  2206. });
  2207. }
  2208. await _systemDatabaseService.RecordAssemblyAsync(assemblyRecord);
  2209. var pressureParam = FileHelper.ReadJsonFile<List<PressureModel>>(FilePath.PressureParamterConfigPath);
  2210. var p1 = pressureParam[0];//组装压力
  2211. var p2 = pressureParam[1];//保压压力
  2212. LogHelper.WriteLogMes($"【mes开始ADD】");
  2213. SendTaskMessage($"mes开始ADD", MessageLevel.Info);
  2214. string gap = ""; string press = ""; string presstime = ""; string assypress = "";
  2215. if (i==0)
  2216. {
  2217. gap = gapString;
  2218. try
  2219. {
  2220. assypress = currentPressure[0].ToString("F2");
  2221. if (currentPressure[0] >= p1.PressureDownLimit && currentPressure[0]<=p1.PressureUpLimit)
  2222. {
  2223. resultIndex = 1;
  2224. }
  2225. else
  2226. {
  2227. resultIndex = 2;
  2228. }
  2229. }
  2230. catch (Exception ex)
  2231. {
  2232. assypress = "0";
  2233. resultIndex = 2;
  2234. }
  2235. SendTaskMessage($"gap:{gap},组装压力:{assypress}", MessageLevel.Info);
  2236. try
  2237. {
  2238. #region 数据
  2239. var cdata = _configService.GetCTQDataInfo();//获取ctq数据参数
  2240. bool assyPresRes;
  2241. if (currentPressure[0] >= p1.PressureDownLimit && currentPressure[0] <= p1.PressureUpLimit)
  2242. {
  2243. assyPresRes = true;
  2244. }
  2245. else assyPresRes = false;
  2246. DFC.Clear();
  2247. DFC.Add(new DataFormCtq
  2248. {
  2249. PPID = code,
  2250. PROCESS_NAME = cdata.PROCESS_NAME,
  2251. PROCESS_START_TIME = StartCtqTime[i].ToString(),
  2252. CTQ_NAME = "Assy_Pressure",
  2253. CTQ_VALUE = double.Parse(assypress),
  2254. CTQ_LSL = p1.PressureDownLimit,
  2255. CTQ_USL = p1.PressureUpLimit,
  2256. PROCESS_END_TIME = DateTime.Now.ToString(),
  2257. SUPPLIER_NAME = cdata.SUPPLIER_NAME,
  2258. COMMODITY_TYPE = cdata.COMMODITY_TYPE,
  2259. REVISION = cdata.REVISION,
  2260. WO = cdata.WO,
  2261. MFG_LOT = cdata.MFG_LOT,
  2262. MFG_ASSY_LINE = cdata.MFG_ASSY_LINE,
  2263. PROCESS_OUTCOME = assyPresRes ? "PASS" : "FAIL",
  2264. PROCESS_MACHINE_ID = cdata.PROCESS_MACHINE_ID,
  2265. CTQ_UNIT_OF_MEASURE = "kg",
  2266. ERROR_MESSAGE = assyPresRes ? "" : "Assy_Pressure OOS"
  2267. });
  2268. foreach (var item in DFC)
  2269. {
  2270. FileHelper.WriteDataToCSV(item);
  2271. }
  2272. #endregion
  2273. }
  2274. catch (Exception ex)
  2275. {
  2276. SendTaskMessage("CTQ数据存储时出错" + ex.Message, MessageLevel.Error);
  2277. }
  2278. }
  2279. else if (i == 1)
  2280. {
  2281. try
  2282. {
  2283. press = currentPressure[1].ToString("F2");
  2284. if (currentPressure[1] >= p2.PressureDownLimit && currentPressure[1] <= p2.PressureUpLimit)
  2285. {
  2286. resultIndex = 1;
  2287. }
  2288. else
  2289. {
  2290. resultIndex = 2;
  2291. }
  2292. }
  2293. catch (Exception ex)
  2294. {
  2295. press = "0";
  2296. resultIndex = 2;
  2297. }
  2298. presstime = p2.PressureTime.ToString();
  2299. SendTaskMessage($"保压压力:{press},保压时间:{presstime}", MessageLevel.Info);
  2300. try
  2301. {
  2302. #region 数据
  2303. var cdata = _configService.GetCTQDataInfo();//获取ctq数据参数
  2304. bool presRes;
  2305. if (currentPressure[1] >= p2.PressureDownLimit && currentPressure[1] <= p2.PressureUpLimit)
  2306. {
  2307. presRes = true;
  2308. }
  2309. else presRes = false;
  2310. DFC.Clear();
  2311. DFC.Add(new DataFormCtq
  2312. {
  2313. PPID = code,
  2314. PROCESS_NAME = cdata.PROCESS_NAME,
  2315. PROCESS_START_TIME = StartCtqTime[i].ToString(),
  2316. CTQ_NAME = "Pressure",
  2317. CTQ_VALUE = double.Parse(press),
  2318. CTQ_LSL = p2.PressureDownLimit,
  2319. CTQ_USL = p2.PressureUpLimit,
  2320. PROCESS_END_TIME = DateTime.Now.ToString(),
  2321. SUPPLIER_NAME = cdata.SUPPLIER_NAME,
  2322. COMMODITY_TYPE = cdata.COMMODITY_TYPE,
  2323. REVISION = cdata.REVISION,
  2324. WO = cdata.WO,
  2325. MFG_LOT = cdata.MFG_LOT,
  2326. MFG_ASSY_LINE = cdata.MFG_ASSY_LINE,
  2327. PROCESS_OUTCOME = presRes ? "PASS" : "FAIL",
  2328. PROCESS_MACHINE_ID = cdata.PROCESS_MACHINE_ID,
  2329. CTQ_UNIT_OF_MEASURE = "kg",
  2330. ERROR_MESSAGE = presRes ? "" : "Assy_Pressure OOS"
  2331. });
  2332. foreach (var item in DFC)
  2333. {
  2334. FileHelper.WriteDataToCSV(item);
  2335. }
  2336. #endregion
  2337. }
  2338. catch (Exception ex)
  2339. {
  2340. SendTaskMessage("CTQ数据存储时出错" + ex.Message, MessageLevel.Error);
  2341. }
  2342. }
  2343. //gap-复检gap参数, press-保压站实际压力值, presstime-保压站保压时间, assypress-组装站实际压力值
  2344. (bool isSuccess, string response) = await _mesService.SubmitGetAsync(i,code, comp, gap, press, presstime, assypress, resultIndex == 1 ? true : false, _LastMesCheckTime[i], DateTime.UtcNow);
  2345. if (isSuccess)
  2346. {
  2347. LogHelper.WriteLogMes($"上传mes成功");
  2348. SendTaskMessage($"上传mes成功", MessageLevel.Debug);
  2349. }
  2350. else
  2351. {
  2352. LogHelper.WriteLogMes($"上传mes失败");
  2353. SendTaskMessage($"上传mes失败", MessageLevel.Error);
  2354. }
  2355. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)3);
  2356. LogHelper.WriteLogMes($"【mes结束ADD】");
  2357. SendTaskMessage($"mes结束ADD", MessageLevel.Info);
  2358. return;
  2359. }
  2360. else
  2361. {
  2362. SendTaskMessage($"{i}过站检查信号:state={state},处理为默认状态", MessageLevel.Alarm);
  2363. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)0);
  2364. return;
  2365. }
  2366. }
  2367. }
  2368. }
  2369. //开始/停止 组装/锁附
  2370. for (int i = 0; i < 7; i++)
  2371. {
  2372. //开始组装
  2373. if (string.Format(addressConfig.In_WorkStart.Address, i).Contains(tuple.nodeId))
  2374. {
  2375. if (tuple.value is Int16 state)
  2376. {
  2377. if (_LastWorkStart[i] != state)
  2378. {
  2379. _LastWorkStart[i] = state;
  2380. }
  2381. else
  2382. {
  2383. return;
  2384. }
  2385. var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  2386. if (state == 1)
  2387. {
  2388. //SendTaskMessage($"收到开始组装信号[{i}]...", MessageLevel.Debug);
  2389. SendTaskMessage($"收到开始保压信号[{i}]...", MessageLevel.Debug);
  2390. // 开始采集压力值
  2391. StartPressureCollection(currentProduct.Name, code, i);
  2392. StartCtqTime[i]= DateTime.Now;
  2393. }
  2394. else
  2395. {
  2396. SendTaskMessage($"关闭开始保压信号[{i}]...", MessageLevel.Debug);
  2397. }
  2398. }
  2399. }
  2400. }
  2401. //开始/停止 组装/锁附
  2402. for (int i = 0; i < 7; i++)
  2403. {
  2404. if (string.Format(addressConfig.In_WorkDone.Address, i).Contains(tuple.nodeId))
  2405. {
  2406. if (tuple.value is Int16 state)
  2407. {
  2408. if (_LastWorkDone[i] != state)
  2409. {
  2410. _LastWorkDone[i] = state;
  2411. }
  2412. else
  2413. {
  2414. return;
  2415. }
  2416. if (state == 1)
  2417. {
  2418. SendTaskMessage($"收到停止压力信号[{i}]...", MessageLevel.Debug);
  2419. //获取当前锁付点
  2420. //var screwPoint = currentProduct.ScrewPoints.FirstOrDefault(p => p.Number == positionIndex);
  2421. ////获取当前的机器人点位
  2422. //var robot = _robotService.GetAllRobots().FirstOrDefault();
  2423. //var currentPosition = robot.GetRobotPos();
  2424. ////读取压力值
  2425. //float pressure = plc.ReadNode<float>(addressConfig.In_PressureValue.Address);
  2426. //读取压力值
  2427. float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, i));
  2428. currentPressure[i] = pressure;
  2429. SendTaskMessage($"[{i}]压力:{pressure}", MessageLevel.Info);
  2430. //await Task.Delay(60);
  2431. ////获取电批结果
  2432. //bool isSucced = ScrewDriver.GetData();
  2433. //LockResult lockResult = new LockResult();
  2434. //lockResult.ScrewdriverGetDataSucceed = isSucced;
  2435. //lockResult.Number = positionIndex;
  2436. //lockResult.LockPassed = ScrewDriver.Success;
  2437. //lockResult.ProductNumber = _productService.CurrentProductCode;
  2438. //lockResult.LockTurns = (float)ScrewDriver.Truns;
  2439. //lockResult.LockTorque = (float)ScrewDriver.TorqueValue;
  2440. //lockResult.LockDuration = (float)ScrewDriver.FinalTime;
  2441. //lockResult.ScrewdriverProgramNumber = ScrewDriver.ProgramNumber;
  2442. //lockResult.ResultDetails = ScrewDriver.ErrorInfo;
  2443. //lockResult.Pressure = pressure;
  2444. //lockResult.TargetTorque = ScrewDriver.TargetTorque;
  2445. //lockResult.TargetTurnsUpperLimit = ScrewDriver.TargetTurnsUpperLimit;
  2446. //lockResult.TargetTurnsLowerLimit = ScrewDriver.TargetTurnsLowerLimit;
  2447. //lockResult.TargetLockSpeed = ScrewDriver.TargetLockSpeed;
  2448. //lockResult.StartPositionX = currentPosition.X;
  2449. //lockResult.StartPositionY = currentPosition.Y;
  2450. //lockResult.StartPositionZ = screwPoint.Z_Position_Start;
  2451. //lockResult.EndPositionZ = currentPosition.Z;
  2452. //lockResult.LockDescentSpeed = screwPoint.Z_Velocity_Stop;
  2453. //lockResult.FeederNumber = screwPoint != null ? screwPoint.Feeder : 0;
  2454. //lockResult.NozzleNumber = "";
  2455. //lockResult.OperatorName = _systemDatabaseService.GetCurrentUser().UserName;
  2456. //lockResult.ProductImagePath = "";
  2457. //lockResult.WaveDatas = ScrewDriver.WaveDatas;
  2458. //App.Current.Dispatcher.Invoke(() =>
  2459. //{
  2460. // _eventAggregator.GetEvent<LockFinishNotification>().Publish(lockResult);
  2461. //});
  2462. //await _systemDatabaseService.RecordLockResultAsync(lockResult);
  2463. await plc.WriteNodeAsync(addressConfig.In_WorkDone.Address, (Int16)0);
  2464. var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  2465. // 停止采集压力并保存
  2466. await StopAndSavePressureCollectionAsync(currentProduct.Name, code, i);
  2467. }
  2468. else
  2469. {
  2470. SendTaskMessage($"停止压力信号[{i}]已关闭", MessageLevel.Alarm);
  2471. }
  2472. }
  2473. }
  2474. }
  2475. }
  2476. }
  2477. catch (Exception ex)
  2478. {
  2479. SendTaskMessage(ex.Message, MessageLevel.Error);
  2480. }
  2481. }
  2482. #endregion
  2483. #region 方法
  2484. private void SendTaskMessage(string msg, MessageLevel level)
  2485. {
  2486. App.Current.Dispatcher.Invoke(() =>
  2487. {
  2488. _eventAggregator.GetEvent<TaskMessageNotification>().Publish(new Models.MessageStruct() { Message = msg, level = level });
  2489. });
  2490. }
  2491. #region Pressure collection helpers
  2492. public void InitPressure()
  2493. {
  2494. for (int i = 0; i < _pressureSamples.Length; i++)
  2495. {
  2496. _pressureSamples[i] = new List<(DateTime, float)>();
  2497. }
  2498. for (int i = 0; i < _pressureCts.Length; i++)
  2499. {
  2500. _pressureCts[i] = new CancellationTokenSource();
  2501. }
  2502. for (int i = 0; i < _pressureTimeoutCts.Length; i++)
  2503. {
  2504. _pressureTimeoutCts[i] = new CancellationTokenSource();
  2505. }
  2506. for (int i = 0; i < _pressureLinkedCts.Length; i++)
  2507. {
  2508. _pressureLinkedCts[i] = new CancellationTokenSource();
  2509. }
  2510. }
  2511. /// <summary>
  2512. /// 开始采集压力值
  2513. /// </summary>
  2514. /// <param name="productName">配方名称</param>
  2515. /// <param name="productCode">产品编号</param>
  2516. /// <param name="Index">编号</param>
  2517. private void StartPressureCollection(string productName, string productCode, int Index)
  2518. {
  2519. try
  2520. {
  2521. // cancel existing if any
  2522. //_pressureCts[Index]?.Cancel();
  2523. //_pressureTimeoutCts[Index]?.Cancel();
  2524. //_pressureLinkedCts[Index]?.Dispose();
  2525. _pressureSamples[Index]?.Clear();
  2526. _pressureCts[Index] = new CancellationTokenSource();
  2527. _pressureTimeoutCts[Index] = new CancellationTokenSource();
  2528. // timeout after configured seconds
  2529. _pressureTimeoutCts[Index].CancelAfter(TimeSpan.FromSeconds(_pressureMaxDurationSeconds));
  2530. // link tokens so either stop or timeout cancels
  2531. _pressureLinkedCts[Index] = CancellationTokenSource.CreateLinkedTokenSource(_pressureCts[Index].Token, _pressureTimeoutCts[Index].Token);
  2532. var token = _pressureLinkedCts[Index].Token;
  2533. var addressConfig = _configService.GetPlcAddresses();
  2534. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  2535. if (plc == null || !plc.IsConnected) return;
  2536. Task.Run(async () =>
  2537. {
  2538. SendTaskMessage($"Pressure collection started for position {Index}", MessageLevel.Debug);
  2539. while (!token.IsCancellationRequested)
  2540. {
  2541. try
  2542. {
  2543. float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, Index));
  2544. lock (_pressureSamples[Index])
  2545. {
  2546. _pressureSamples[Index].Add((DateTime.Now, pressure));
  2547. }
  2548. }
  2549. catch (Exception ex)
  2550. {
  2551. LogHelper.WriteLogError("采集压力值时出错", ex);
  2552. }
  2553. await Task.Delay(_pressureSampleIntervalMs);
  2554. }
  2555. // if cancelled due to timeout
  2556. if (_pressureTimeoutCts[Index].IsCancellationRequested && !_pressureCts[Index].IsCancellationRequested)
  2557. {
  2558. SendTaskMessage("Pressure collection timed out, saving collected data.", MessageLevel.Alarm);
  2559. await StopAndSavePressureCollectionAsync(productName, productCode, Index);
  2560. }
  2561. }, token);
  2562. }
  2563. catch (Exception ex)
  2564. {
  2565. LogHelper.WriteLogError("StartPressureCollection error", ex);
  2566. SendTaskMessage($"压力采集时出错:{ex.Message}", MessageLevel.Error);
  2567. }
  2568. }
  2569. /// <summary>
  2570. /// 停止采集并保存压力数据
  2571. /// </summary>
  2572. /// <param name="productName"></param>
  2573. /// <param name="productCode"></param>
  2574. /// <param name="positionIndex"></param>
  2575. /// <returns></returns>
  2576. private async Task StopAndSavePressureCollectionAsync(string productName, string productCode, int Index)
  2577. {
  2578. try
  2579. {
  2580. // cancel sampling
  2581. //_pressureCts[Index]?.Cancel();
  2582. // allow worker to observe cancel
  2583. await Task.Delay(50);
  2584. List<(DateTime Timestamp, float Value)> snapshot;
  2585. lock (_pressureSamples[Index])
  2586. {
  2587. snapshot = new List<(DateTime, float)>(_pressureSamples[Index]);
  2588. }
  2589. if (snapshot.Count == 0)
  2590. {
  2591. SendTaskMessage("No pressure samples collected.", MessageLevel.Info);
  2592. return;
  2593. }
  2594. // save to file under configured path
  2595. try
  2596. {
  2597. //获取系统参数
  2598. var systemConfig = _configService.GetSystemConfiguration();
  2599. if (systemConfig.PressureSensorConfig == null || systemConfig.PressureSensorConfig.Count <= 0)
  2600. {
  2601. SendTaskMessage("当前没有配置任何压力传感器!", MessageLevel.Alarm);
  2602. return;
  2603. }
  2604. //获取当前压力传感器配置
  2605. var pressureSensorConfig = systemConfig.PressureSensorConfig.FirstOrDefault(p => p.SensorId == Index);
  2606. if (pressureSensorConfig == null)
  2607. {
  2608. SendTaskMessage($"当前压力传感器配置不存在!- {Index}", MessageLevel.Alarm);
  2609. return;
  2610. }
  2611. //PressureFinishNotification : Prism.Events.PubSubEvent<(bool IsSuccess, int Index, (DateTime Timestamp, float Value)[] values,string SavePath )>
  2612. string basePath = pressureSensorConfig?.PressureCurvePath ?? Environment.GetFolderPath(Environment.SpecialFolder.MyDocuments);
  2613. string datePath = DateTime.Now.ToString("yyyy-MM") + "\\" + DateTime.Now.ToString("yyyy-MM-dd") + "\\";
  2614. string dirPath = Path.Combine(basePath, datePath, productName ?? "UnknownProduct", productCode ?? DateTime.Now.ToString("yyyyMMddHHmmssfff"));
  2615. if (!Directory.Exists(dirPath)) Directory.CreateDirectory(dirPath);
  2616. string csvfileName = $"pressure-{productCode}-{Index}-{DateTime.Now.ToString("HHmmss")}.csv";
  2617. string csvPath = Path.Combine(dirPath, csvfileName);
  2618. string pngfileName = $"pressure-{productCode}-{Index}-{DateTime.Now.ToString("HHmmss")}.png";
  2619. string pngPath = Path.Combine(dirPath, pngfileName);
  2620. if (!pressureSensorConfig.IsSavePressureCurve)
  2621. {
  2622. csvPath = string.Empty;
  2623. pngPath = string.Empty;
  2624. }
  2625. App.Current.Dispatcher.Invoke(() =>
  2626. {
  2627. _eventAggregator.GetEvent<PressureFinishNotification>().Publish((true, Index, snapshot.ToArray(), pngPath));
  2628. });
  2629. //判断是否保存锁付曲线
  2630. if (pressureSensorConfig.IsSavePressureCurve)
  2631. {
  2632. if (!string.IsNullOrEmpty(csvPath))
  2633. {
  2634. var sb = new StringBuilder();
  2635. sb.AppendLine("Timestamp,Value");
  2636. foreach (var s in snapshot)
  2637. {
  2638. sb.AppendLine($"{s.Timestamp:O},{s.Value}");
  2639. }
  2640. File.WriteAllText(csvPath, sb.ToString());
  2641. SendTaskMessage($"Pressure samples saved to {csvPath}", MessageLevel.Debug);
  2642. }
  2643. }
  2644. }
  2645. catch (Exception ex)
  2646. {
  2647. LogHelper.WriteLogError("保存压力采样文件时出错", ex);
  2648. SendTaskMessage("保存压力采样文件时出错: " + ex.Message, MessageLevel.Error);
  2649. }
  2650. }
  2651. catch (Exception ex)
  2652. {
  2653. LogHelper.WriteLogError("StopAndSavePressureCollectionAsync error", ex);
  2654. }
  2655. finally
  2656. {
  2657. try
  2658. {
  2659. _pressureLinkedCts[Index]?.Cancel();
  2660. _pressureLinkedCts[Index]?.Dispose();
  2661. _pressureTimeoutCts[Index]?.Dispose();
  2662. _pressureCts[Index]?.Dispose();
  2663. _pressureSamples[Index]?.Clear();
  2664. }
  2665. catch { }
  2666. }
  2667. }
  2668. #endregion
  2669. private async void DoYieldTime(object state)
  2670. {
  2671. try
  2672. {
  2673. //获取当前产品
  2674. var currentproduct = _productService.GetCurrentProduct();
  2675. if (currentproduct == null) return;
  2676. TotalQuantity = await _systemDatabaseService.GetOverallProductionAsync(currentproduct.Name);
  2677. TotalQuantityToday = await _systemDatabaseService.GetTodayProductionAsync(currentproduct.Name);
  2678. CurrentUPH = await _systemDatabaseService.GetLastHourProductionAsync(currentproduct.Name);
  2679. }
  2680. catch (Exception)
  2681. {
  2682. }
  2683. }
  2684. #region vm启动检测
  2685. /// <summary>
  2686. /// 杀死所有VM有关进程
  2687. /// </summary>
  2688. public void KillVMProcess()
  2689. {
  2690. KillProcess("VisionMasterServerApp");
  2691. KillProcess("VisionMaster");
  2692. KillProcess("VmModuleProxy.exe");
  2693. KillProcess("vServerApp.exe");
  2694. }
  2695. /// <summary>
  2696. /// 杀死指定进程名的进程
  2697. /// </summary>
  2698. /// <param name="strKillName"></param>
  2699. public void KillProcess(string strKillName)
  2700. {
  2701. foreach (System.Diagnostics.Process p in System.Diagnostics.Process.GetProcesses())
  2702. {
  2703. if (p.ProcessName.Contains(strKillName))
  2704. {
  2705. try
  2706. {
  2707. p.Kill();
  2708. p.WaitForExit();
  2709. }
  2710. catch (Exception ex)
  2711. {
  2712. LogHelper.WriteLogError($"杀死进程:{strKillName}时失败!", ex);
  2713. }
  2714. }
  2715. }
  2716. }
  2717. #endregion
  2718. #endregion
  2719. }
  2720. }