Management.cs 144 KB

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  1. using Cognex.VisionPro;
  2. using CSScripting;
  3. using Prism.Events;
  4. using Prism.Ioc;
  5. using Prism.Mvvm;
  6. using Prism.Regions;
  7. using System;
  8. using System.Collections.Generic;
  9. using System.Collections.ObjectModel;
  10. using System.Drawing;
  11. using System.IO;
  12. using System.Linq;
  13. using System.Text;
  14. using System.Threading;
  15. using System.Threading.Tasks;
  16. using System.Windows.Media;
  17. using Team.FFFeederService.Interfaces;
  18. using TeamAAS_VP.Core.PLCs;
  19. using TeamAAS_VP.Core.ScrewDriver;
  20. using TeamAAS_VP.Enums;
  21. using TeamAAS_VP.Events;
  22. using TeamAAS_VP.Interfaces;
  23. using TeamAAS_VP.Models;
  24. using TeamAAS_VP.Resources.Languages;
  25. using TeamAAS_VP.ViewModels;
  26. using TeamAAS_VP.ViewModels.Home;
  27. using TouchSocket.Core;
  28. using TouchSocket.SerialPorts;
  29. using TouchSocket.Sockets;
  30. namespace TeamAAS_VP.Core
  31. {
  32. public class Management : BindableBase
  33. {
  34. #region 字段
  35. IRegionManager _regionManager;
  36. IEventAggregator _eventAggregator;
  37. IContainerProvider _container;
  38. IConfigService _configService;
  39. IRobotService _robotService;
  40. IScannerService _scannerService;
  41. ICameraService _cameraService;
  42. IFeederService _feederService;
  43. IPlcService _plcService;
  44. ILightManagerService _lightManagerService;
  45. IProductService _productService;
  46. ICalibrationService _calibrationService;
  47. IRemoteCommandService _remoteCommandService;
  48. ISystemDatabaseService _systemDatabaseService;
  49. IMesService _mesService;
  50. Timer yieldtimer;
  51. private DateTime StartTime = DateTime.Now;
  52. /// <summary>
  53. /// 产品主sn
  54. /// </summary>
  55. string ProductMainSN = "";
  56. string wo = "";
  57. #endregion
  58. #region 属性
  59. private Guid _defaultScannerId = Guid.Empty;
  60. private volatile TaskCompletionSource<string> _scanTcs; // 最简单:只支持单通道“当前一次扫
  61. public string[] CsvData = new string[50];
  62. public int[] ResultData = new int[200];
  63. public string code = "";
  64. List<LockResult> lockResultsAll = new List<LockResult>();//一个产品的总结果
  65. private ObservableCollection<ShowRender> _Renders;
  66. private double _CTtime;
  67. public int ResultDataCount;
  68. // 扫码结果
  69. private string ScanValue = "";
  70. // 扫码完成事件
  71. private readonly ManualResetEventSlim _scanDoneEvent = new ManualResetEventSlim(false);
  72. private SerialPortClient _Scan_Client;
  73. public SerialPortClient Scan_Client
  74. {
  75. get { return _Scan_Client; }
  76. set { _Scan_Client = value; }
  77. }
  78. private bool _ShowMes_Query;
  79. /// <summary>
  80. /// 显示查询结果
  81. /// </summary>
  82. public bool ShowMes_Query
  83. {
  84. get { return _ShowMes_Query; }
  85. set { SetProperty(ref _ShowMes_Query, value); }
  86. }
  87. private bool _ShowMes_Result;
  88. /// <summary>
  89. /// 显示上传结果
  90. /// </summary>
  91. public bool ShowMes_Result
  92. {
  93. get { return _ShowMes_Result; }
  94. set { SetProperty(ref _ShowMes_Result, value); }
  95. }
  96. /// <summary>
  97. /// ct
  98. /// </summary>
  99. public double CTtime
  100. {
  101. get { return _CTtime; }
  102. set { SetProperty(ref _CTtime, value); }
  103. }
  104. /// <summary>
  105. /// 显示界面
  106. /// </summary>
  107. public ObservableCollection<ShowRender> Renders
  108. {
  109. get { return _Renders; }
  110. set { SetProperty(ref _Renders, value); }
  111. }
  112. private ProductModel _CurrentProduct;
  113. /// <summary>
  114. /// 当前产品
  115. /// </summary>
  116. public ProductModel CurrentProduct
  117. {
  118. get { return _CurrentProduct; }
  119. set { SetProperty(ref _CurrentProduct, value); }
  120. }
  121. public BgCommunicate BgCommunicate { get; private set; }
  122. public BgModbusTcpCommunicate BgModbusTcpCommunicate { get; private set; }
  123. private ObservableCollection<StatusInfo> _Status = new ObservableCollection<StatusInfo>();
  124. /// <summary>
  125. /// 状态栏集合
  126. /// </summary>
  127. public ObservableCollection<StatusInfo> Status
  128. {
  129. get { return _Status; }
  130. set { SetProperty(ref _Status, value); }
  131. }
  132. private Int64 _TotalQuantity;
  133. /// <summary>
  134. /// 总产量
  135. /// </summary>
  136. public Int64 TotalQuantity
  137. {
  138. get { return _TotalQuantity; }
  139. set { SetProperty(ref _TotalQuantity, value); }
  140. }
  141. private Int64 _TotalQuantityToday;
  142. /// <summary>
  143. /// 当天的总产量
  144. /// </summary>
  145. public Int64 TotalQuantityToday
  146. {
  147. get { return _TotalQuantityToday; }
  148. set { SetProperty(ref _TotalQuantityToday, value); }
  149. }
  150. private Int64 _CurrentUPH;
  151. /// <summary>
  152. /// 当前的UPH
  153. /// </summary>
  154. public Int64 CurrentUPH
  155. {
  156. get { return _CurrentUPH; }
  157. set { SetProperty(ref _CurrentUPH, value); }
  158. }
  159. private Int64 _NgNumber;
  160. /// <summary>
  161. /// 当前的NG数量
  162. /// </summary>
  163. public Int64 NgNumber
  164. {
  165. get { return _NgNumber; }
  166. set { SetProperty(ref _NgNumber, value); }
  167. }
  168. private double _Yield;
  169. /// <summary>
  170. /// 当前的NG数量
  171. /// </summary>
  172. public double Yield
  173. {
  174. get { return _Yield; }
  175. set { SetProperty(ref _Yield, value); }
  176. }
  177. private XYD_ScrewDriver _ScrewDriver;
  178. public XYD_ScrewDriver ScrewDriver
  179. {
  180. get { return _ScrewDriver; }
  181. set { SetProperty(ref _ScrewDriver, value); }
  182. }
  183. public Dictionary<string, object> BackupObject { get; set; } = new Dictionary<string, object>();
  184. #endregion
  185. #region 命令
  186. #endregion
  187. #region 事件
  188. #endregion
  189. public Management(IRegionManager regionManager, IEventAggregator ea, IContainerProvider container, IConfigService configService,
  190. IRobotService robotService, ICameraService cameraService, IFeederService feederService, IPlcService plcService, IProductService productService,
  191. ICalibrationService calibrationService, IRemoteCommandService remoteCommandService, ISystemDatabaseService systemDatabaseService, ILightManagerService lightManagerService, IMesService mesService, IScannerService scannerService)
  192. {
  193. _regionManager = regionManager;
  194. _eventAggregator = ea;
  195. _container = container;
  196. _configService = configService;
  197. _robotService = robotService;
  198. _scannerService = scannerService;
  199. _cameraService = cameraService;
  200. _feederService = feederService;
  201. _plcService = plcService;
  202. _calibrationService = calibrationService;
  203. yieldtimer = new Timer(DoYieldTime, null, 10000, 1000);
  204. Renders = new ObservableCollection<ShowRender>();
  205. _configService = configService;
  206. _productService = productService;
  207. _remoteCommandService = remoteCommandService;
  208. _systemDatabaseService = systemDatabaseService;
  209. _lightManagerService = lightManagerService;
  210. _mesService = mesService;
  211. }
  212. #region 初始化硬件模块
  213. /// <summary>
  214. /// 初始化Feeder
  215. /// </summary>
  216. /// <returns></returns>
  217. public async Task<(bool IsSucceed, string Msg)> InitFeeders()
  218. {
  219. var feeders = _configService.GetAllFeeders();
  220. StringBuilder sb = new StringBuilder();
  221. foreach (var item in feeders)
  222. {
  223. _feederService.CreateFeeder(item.Id, item.FeederNo, item.FeederName, item.IP, item.Port, item.FeederBrand);
  224. var feeder = _feederService.GetFeeder(item.Id);
  225. Status.Add(new StatusInfo(item.Id, item.FeederName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  226. try
  227. {
  228. feeder.FeederConnectionStatusChanged += Management_FeederConnectionStatusChanged;
  229. await feeder.ConnectAsync(); //连接Feeder
  230. //SendTaskMessage($"{item.FeederName}已连接!", MessageLevel.Debug);
  231. }
  232. catch (Exception ex)
  233. {
  234. sb.AppendLine($"{item.FeederName}:{Lang.断开连接}![{ex.Message}]");
  235. SendTaskMessage($"{item.FeederName}{Lang.断开连接}!", MessageLevel.Alarm);
  236. }
  237. }
  238. if (sb.Length == 0)
  239. {
  240. return (true, "");
  241. }
  242. else
  243. {
  244. return (false, sb.ToString());
  245. }
  246. }
  247. /// <summary>
  248. /// 初始化机器人
  249. /// </summary>
  250. /// <returns></returns>
  251. public async Task<(bool IsSucceed, string Msg)> InitRobots()
  252. {
  253. var robots = _configService.GetAllRobots();
  254. StringBuilder sb = new StringBuilder();
  255. foreach (var item in robots)
  256. {
  257. _robotService.CreateRobot(item.Id, item);
  258. try
  259. {
  260. Status.Add(new StatusInfo(item.Id, item.RobotName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  261. var robot = _robotService.GetRobot(item.Id);
  262. robot.ReceivedEvent += Management_ReceivedEvent;
  263. robot.SendEvent += Management_SendEvent;
  264. robot.ConnectedEvent += Management_ConnectedEvent;
  265. robot.DisconnectedEvent += Management_DisconnectedEvent;
  266. await robot.ConnectAsync(); //连接Robot
  267. SendTaskMessage($"{item.RobotName}{Lang.已连接}!", MessageLevel.Debug);
  268. }
  269. catch (Exception ex)
  270. {
  271. sb.AppendLine($"{item.RobotName}:{Lang.断开连接}![{ex.Message}]");
  272. SendTaskMessage($"{item.RobotName}{Lang.断开连接}!", MessageLevel.Alarm);
  273. }
  274. }
  275. if (sb.Length == 0)
  276. {
  277. return (true, "");
  278. }
  279. else
  280. {
  281. return (false, sb.ToString());
  282. }
  283. }
  284. /// <summary>
  285. /// 初始化扫码枪
  286. /// </summary>
  287. /// <returns></returns>
  288. public async Task<(bool IsSucceed, string Msg)> InitScanners()
  289. {
  290. var scanners = _configService.GetAllScanners();
  291. StringBuilder sb = new StringBuilder();
  292. foreach (var item in scanners)
  293. {
  294. _scannerService.CreateScanner(item.Id, item);
  295. try
  296. {
  297. Status.Add(new StatusInfo(item.Id, item.ScannerName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  298. var scanner = _scannerService.GetScanner(item.Id);
  299. scanner.ReceivedEvent += Management_ScannerReceivedEvent;
  300. scanner.SendEvent += Management_ScannerSendEvent;
  301. scanner.ConnectedEvent += Management_ScannerConnectedEvent;
  302. scanner.DisconnectedEvent += Management_ScannerDisconnectedEvent;
  303. await scanner.ConnectAsync(); //连接Scanner
  304. SendTaskMessage($"{item.ScannerName}{Lang.已连接}!", MessageLevel.Debug);
  305. }
  306. catch (Exception ex)
  307. {
  308. sb.AppendLine($"{item.ScannerName}:{Lang.断开连接}![{ex.Message}]");
  309. SendTaskMessage($"{item.ScannerName}{Lang.断开连接}!", MessageLevel.Alarm);
  310. }
  311. }
  312. if (sb.Length == 0)
  313. {
  314. return (true, "");
  315. }
  316. else
  317. {
  318. return (false, sb.ToString());
  319. }
  320. }
  321. /// <summary>
  322. /// 初始化PLC
  323. /// </summary>
  324. /// <returns></returns>
  325. public async Task<(bool IsSucceed, string Msg)> InitPlc()
  326. {
  327. var plcs = _configService.GetAllPlcs();
  328. StringBuilder sb = new StringBuilder();
  329. foreach (var item in plcs)
  330. {
  331. try
  332. {
  333. _plcService.CreatePlc(item.Id, item);
  334. var plc = _plcService.GetPlc(item.Id);
  335. Status.Add(new StatusInfo(item.Id, item.Name + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  336. plc.ConnectChangedEvent += Management_PlcConnectChangedEvent;
  337. await plc.ConnectAsync(); //连接PLC
  338. //SendTaskMessage($"{item.Name}{Lang.已连接}!", MessageLevel.Debug);
  339. }
  340. catch (Exception ex)
  341. {
  342. sb.AppendLine($"{item.Name}:{Lang.断开连接}![{ex.Message}]");
  343. SendTaskMessage($"{item.Name}{Lang.断开连接}!", MessageLevel.Alarm);
  344. }
  345. }
  346. try
  347. {
  348. await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
  349. RegisterPlcMonitorAddress();
  350. }
  351. catch (Exception ex)
  352. {
  353. LogHelper.WriteLogError("为PLC写入系统参数和订阅变量时出错", ex);
  354. }
  355. if (sb.Length == 0)
  356. {
  357. return (true, "");
  358. }
  359. else
  360. {
  361. return (false, sb.ToString());
  362. }
  363. }
  364. /// <summary>
  365. /// 初始化相机
  366. /// </summary>
  367. /// <returns></returns>
  368. public async Task<(bool IsSucceed, string Msg)> InitCameras()
  369. {
  370. var cameras = _configService.GetAllCameras();
  371. StringBuilder sb = new StringBuilder();
  372. foreach (var item in cameras)
  373. {
  374. if (item.DisplatConfigs != null)
  375. {
  376. foreach (var item1 in item.DisplatConfigs)
  377. {
  378. Renders.Add(new ShowRender() { Id = item1.Id, DisplayName = item1.DisplayName });
  379. }
  380. }
  381. _cameraService.CreateCamera(item.Id, item);
  382. try
  383. {
  384. var camera = _cameraService.GetCamera(item.Id);
  385. Status.Add(new StatusInfo(item.Id, item.CameraName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  386. camera.CameraConnectChangedEvent += Management_CameraConnectChangedEvent;
  387. camera.ImageCallbackEvent += Camera_ImageCallbackEvent;
  388. try
  389. {
  390. if (await camera.OpenDeviceAsync())
  391. {
  392. SendTaskMessage($"{item.CameraName}{Lang.已连接}!", MessageLevel.Debug);
  393. }
  394. else
  395. {
  396. SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
  397. sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!");
  398. }
  399. }
  400. catch (Exception ex)
  401. {
  402. SendTaskMessage($"{item.CameraName}{ex.Message}!", MessageLevel.Alarm);
  403. sb.AppendLine($"{item.CameraName}:{ex.Message}!");
  404. }
  405. }
  406. catch (Exception ex)
  407. {
  408. SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
  409. sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!:{ex.Message}");
  410. }
  411. }
  412. _container.Resolve<ShowVisionRenderViewModel>().Renders = Renders;
  413. if (sb.Length == 0)
  414. {
  415. return (true, "");
  416. }
  417. else
  418. {
  419. return (false, sb.ToString());
  420. }
  421. }
  422. private void Camera_ImageCallbackEvent(ICogImage arg1, TimeSpan arg2, string arg3, Guid cameraId)
  423. {
  424. var camera = _configService.GetCamera(cameraId);
  425. SendTaskMessage($"相机[{camera.CameraName}]图像接收完成!", MessageLevel.Info);
  426. //if (camera.CameraNo == 1)
  427. //{
  428. // ImageData[1] = 1;
  429. //}
  430. //else if (camera.CameraNo == 2)
  431. //{
  432. // ImageData[2] = 1;
  433. //}
  434. //else if (camera.CameraNo == 3)
  435. //{
  436. // ImageData[3] = 1;
  437. // ImageData[4] = 1;
  438. //}
  439. //_eventAggregator.GetEvent<RenderUpdateNotification>().Publish(new ShowRender()
  440. //{
  441. // CameraName = camera.CameraName,
  442. // Id = cameraId,
  443. // Image = arg1,
  444. // Graphic = null,
  445. // Record = null,
  446. // Result = false,
  447. // IsShow = true,
  448. //});
  449. // 通知等待方:该相机新图到达
  450. //SignalImageArrived(cameraId, arg1);
  451. }
  452. /// <summary>
  453. /// 初始化光源控制器
  454. /// </summary>
  455. /// <returns></returns>
  456. public async Task<(bool IsSucceed, string Msg)> InitLightControllers()
  457. {
  458. var lightcontrollers = _configService.GetAllLightControllers();
  459. StringBuilder sb = new StringBuilder();
  460. foreach (var item in lightcontrollers)
  461. {
  462. try
  463. {
  464. var lishtCtr = await _lightManagerService.RegisterControllerAsync(item.Id, item);
  465. //var lightcontroller = _cameraService.GetLightController(item.Id);
  466. //await lightcontroller.ConnectAsync(); //连接光源控制器
  467. //SendTaskMessage($"{item.LightControllerName}{Lang.已连接}!", MessageLevel.Debug);
  468. }
  469. catch (Exception ex)
  470. {
  471. //sb.AppendLine($"{item.LightControllerName}:{Lang.断开连接}![{ex.Message}]");
  472. //SendTaskMessage($"{item.LightControllerName}{Lang.断开连接}!", MessageLevel.Alarm);
  473. }
  474. }
  475. if (lightcontrollers.Count > 0)
  476. {
  477. var result = await _lightManagerService.ConnectAllAsync();
  478. if (result)
  479. {
  480. return (true, "");
  481. }
  482. else
  483. {
  484. return (false, "Light Controller Connect Failed!");
  485. }
  486. }
  487. return (true, "");
  488. //if (sb.Length == 0)
  489. //{
  490. // return (true, "");
  491. //}
  492. //else
  493. //{
  494. // return (false, sb.ToString());
  495. //}
  496. }
  497. /// <summary>
  498. /// 初始化后台TCP服务器通讯
  499. /// </summary>
  500. public void InitBgTcp()
  501. {
  502. var config = _configService.GetBgTcp();
  503. try
  504. {
  505. BgCommunicate = new BgCommunicate(config);
  506. BgCommunicate.ConnectedEvent += BgCommunicate_ConnectedEvent;
  507. BgCommunicate.DisconnectedEvent += BgCommunicate_DisconnectedEvent;
  508. BgCommunicate.ReceivedEvent += BgCommunicate_ReceivedEvent;
  509. BgCommunicate.SendEvent += BgCommunicate_SendEvent;
  510. BgCommunicate.StartListening();
  511. SendTaskMessage($"{Lang.已开启监听端口}:{config.Port}", MessageLevel.Debug);
  512. }
  513. catch (Exception ex)
  514. {
  515. SendTaskMessage($"{Lang.未开启监听端口}:{config.Port}", MessageLevel.Error);
  516. LogHelper.WriteLogError("开启后台服务器通讯时出错!", ex);
  517. }
  518. }
  519. /// <summary>
  520. /// 初始化后台ModbusTCP从站
  521. /// </summary>
  522. public void InitModbusTcp()
  523. {
  524. try
  525. {
  526. var config = _configService.GetBgModbusTcp();
  527. BgModbusTcpCommunicate = new BgModbusTcpCommunicate(config);
  528. if (config.IsEnabled)
  529. {
  530. BgModbusTcpCommunicate.Listen();
  531. SendTaskMessage($"Start Modbus Tcp Slave:{BgModbusTcpCommunicate.IP}:{BgModbusTcpCommunicate.Port}:{BgModbusTcpCommunicate.SlaveID}", MessageLevel.Debug);
  532. }
  533. }
  534. catch (Exception ex)
  535. {
  536. SendTaskMessage($"No Start Modbus Tcp Slave:{ex.Message}", MessageLevel.Alarm);
  537. LogHelper.WriteLogError("开启后台Modbus TCP通讯时出错!", ex);
  538. }
  539. }
  540. /// <summary>
  541. /// 初始化后台脚本
  542. /// </summary>
  543. public void InitBackgroundcript()
  544. {
  545. try
  546. {
  547. if (!Directory.Exists(FilePath.BackgroundScriptPath))
  548. {
  549. Directory.CreateDirectory(FilePath.BackgroundScriptPath);
  550. }
  551. try
  552. {
  553. string[] files = Directory.GetFiles(FilePath.BackgroundScriptPath);
  554. List<string> ScriptFilesCollection = new List<string>();
  555. foreach (string file in files)
  556. {
  557. string fileName = Path.GetFileName(file);
  558. string fileExtension = Path.GetExtension(file);
  559. if (fileExtension == ".cs")
  560. {
  561. ScriptFilesCollection.Add(file);
  562. }
  563. }
  564. foreach (var item in ScriptFilesCollection)
  565. {
  566. try
  567. {
  568. string script = FileHelper.ReadFile(item);
  569. SendTaskMessage($"{Lang.执行脚本}:{item}", MessageLevel.Info);
  570. Task.Factory.StartNew(() =>
  571. {
  572. ScriptHelper.ExecuteScriptingAsync(script, _regionManager, _eventAggregator, _container, rst =>
  573. {
  574. if (!rst.Item1)
  575. {
  576. foreach (var err in rst.Item2)
  577. {
  578. SendTaskMessage($"{Lang.后台脚本出错}:{err}", MessageLevel.Error);
  579. }
  580. }
  581. });
  582. });
  583. }
  584. catch (Exception ex)
  585. {
  586. LogHelper.WriteLogError($"开启脚本时出错:{item}", ex);
  587. }
  588. }
  589. }
  590. catch (Exception ex)
  591. {
  592. LogHelper.WriteLogError("读取本地脚本文件列表时出错", ex);
  593. }
  594. }
  595. catch (Exception ex)
  596. {
  597. LogHelper.WriteLogError("开启后台脚本时出错!", ex);
  598. }
  599. }
  600. /// <summary>
  601. /// 初始化电批
  602. /// </summary>
  603. /// <returns></returns>
  604. public async Task InitScrewDriver()
  605. {
  606. try
  607. {
  608. var screwDriverConfig = _configService.GetScrewDriverConfig();
  609. ScrewDriver = new XYD_ScrewDriver(screwDriverConfig.IPAdress, screwDriverConfig.Port);
  610. Status.Add(new StatusInfo(ScrewDriver.Id, "电批未连接", new SolidColorBrush(Colors.Red)));
  611. ScrewDriver.ConnectStateChangedEvent += ScrewDriver_ConnectStateChangedEvent;
  612. ScrewDriver.SendTimeout = screwDriverConfig.SendTimeout;
  613. screwDriverConfig.ReceiveTimeout = screwDriverConfig.ReceiveTimeout;
  614. var isConnected = await ScrewDriver.ConnectAsync();
  615. if (isConnected)
  616. {
  617. SendTaskMessage($"电批已连接", MessageLevel.Debug);
  618. }
  619. else
  620. {
  621. SendTaskMessage($"电批连接失败", MessageLevel.Error);
  622. }
  623. }
  624. catch (Exception ex)
  625. {
  626. SendTaskMessage($"电批连接失败:{ex.Message}", MessageLevel.Alarm);
  627. LogHelper.WriteLogError("连接电批时出错!", ex);
  628. }
  629. }
  630. public async Task InitScan()
  631. {
  632. if (!File.Exists(FilePath.ScanRS232ConfigPath))
  633. {
  634. var scan = new ScanRs232ConfigModel();
  635. FileHelper.WriteJsonFile(scan, FilePath.ScanRS232ConfigPath);
  636. }
  637. try
  638. {
  639. var res = FileHelper.ReadJsonFile<ScanRs232ConfigModel>(FilePath.ScanRS232ConfigPath);
  640. if (res != null)
  641. {
  642. Scan_Client = new SerialPortClient();
  643. Scan_Client.Connecting = (client1, e) => { return EasyTask.CompletedTask; };//即将连接到端口
  644. Scan_Client.Connected = (client1, e) => { return EasyTask.CompletedTask; };//成功连接到端口
  645. Scan_Client.Closing = (client1, e) => { return EasyTask.CompletedTask; };//即将从端口断开连接。此处仅主动断开才有效。
  646. Scan_Client.Closed = (client1, e) => { return EasyTask.CompletedTask; };//从端口断开连接,当连接不成功时不会触发。
  647. Scan_Client.Received = async (c, e) =>
  648. {
  649. //await Console.Out.WriteLineAsync(Encoding.UTF8.GetString(e.ByteBlock.Buffer));
  650. await Console.Out.WriteLineAsync(e.ByteBlock.Span.ToString(Encoding.ASCII));
  651. };
  652. Scan_Client.Received = Scan_DataReceived;
  653. await Scan_Client.SetupAsync(new TouchSocketConfig()
  654. .SetSerialPortOption(new SerialPortOption()
  655. {
  656. BaudRate = res.BaudRate,//波特率
  657. DataBits = res.DataBits,//数据位
  658. Parity = res.Parity,//校验位
  659. PortName = res.PortName,//COM
  660. StopBits = res.StopBits//停止位
  661. })
  662. .SetSerialDataHandlingAdapter(() => new PeriodPackageAdapter() { CacheTimeout = TimeSpan.FromMilliseconds(100) })
  663. );
  664. await Scan_Client.ConnectAsync();
  665. if (Scan_Client.Online)
  666. {
  667. SendTaskMessage(Lang.扫码机已连接, MessageLevel.Debug);
  668. }
  669. else
  670. {
  671. SendTaskMessage(Lang.扫码机未连接, MessageLevel.Debug);
  672. }
  673. }
  674. else
  675. {
  676. SendTaskMessage(Lang.请设置扫码机串口, MessageLevel.Error);
  677. }
  678. }
  679. catch (Exception ex)
  680. {
  681. LogHelper.WriteLogError("初始化扫码枪时出错!", ex);
  682. SendTaskMessage(Lang.初始化扫码枪时出错 + ex.Message, MessageLevel.Error);
  683. }
  684. }
  685. #endregion
  686. #region 机器人指令执行
  687. public Dictionary<Guid, CancellationTokenSource> RobotTCPCollection = new Dictionary<Guid, CancellationTokenSource>();
  688. public Dictionary<Guid, CancellationTokenSource> ScannerTCPCollection = new Dictionary<Guid, CancellationTokenSource>();
  689. /// <summary>
  690. /// 机器人TCP接收
  691. /// </summary>
  692. /// <param name="arg1"></param>
  693. /// <param name="arg2"></param>
  694. /// <param name="arg3"></param>
  695. private async void Management_ReceivedEvent(Guid robotid, object arg2, TouchSocket.Sockets.ReceivedDataEventArgs e)
  696. {
  697. try
  698. {
  699. if (!RobotTCPCollection.ContainsKey(robotid))
  700. RobotTCPCollection.Add(robotid, new CancellationTokenSource());
  701. else
  702. {
  703. if (RobotTCPCollection[robotid].IsCancellationRequested)
  704. {
  705. RobotTCPCollection[robotid] = new CancellationTokenSource();
  706. }
  707. }
  708. var robot = await _robotService.GetRobotAsync(robotid);
  709. //从服务器收到信息。但是一般byteBlock和requestInfo会根据适配器呈现不同的值。
  710. var buffer = e.ByteBlock.Span.ToString(robot.GetEncoding());
  711. SendTaskMessage($"{robot.Name}Received:{buffer}", MessageLevel.Info);
  712. var _ = _remoteCommandService.ExecuteAsync(buffer, RobotTCPCollection[robotid].Token, async msg =>
  713. {
  714. try
  715. {
  716. if (robot.ConnectType == TCPConnectType.Client)
  717. {
  718. if (robot.IsConnected)
  719. {
  720. await robot.SendAsync($"{msg}");
  721. }
  722. }
  723. else
  724. {
  725. var cient = (ITcpSessionClient)arg2;
  726. if (cient.Online)
  727. {
  728. await robot.SendAsync(cient, $"{msg}");
  729. }
  730. }
  731. }
  732. catch (Exception ex)
  733. {
  734. LogHelper.WriteLogError("TCP发送数据时出错!", ex);
  735. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  736. }
  737. });
  738. }
  739. catch (Exception ex)
  740. {
  741. LogHelper.WriteLogError("处理机器人接收的命令时出错!", ex);
  742. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  743. }
  744. }
  745. /// <summary>
  746. /// 扫码枪TCP接收
  747. /// </summary>
  748. /// <param name="arg1"></param>
  749. /// <param name="arg2"></param>
  750. /// <param name="arg3"></param>
  751. private async void Management_ScannerReceivedEvent(Guid scannerid, object arg2, TouchSocket.Sockets.ReceivedDataEventArgs e)
  752. {
  753. try
  754. {
  755. if (!ScannerTCPCollection.ContainsKey(scannerid))
  756. ScannerTCPCollection.Add(scannerid, new CancellationTokenSource());
  757. else
  758. {
  759. if (ScannerTCPCollection[scannerid].IsCancellationRequested)
  760. {
  761. ScannerTCPCollection[scannerid] = new CancellationTokenSource();
  762. }
  763. }
  764. var scanner = await _scannerService.GetScannerAsync(scannerid);
  765. //从服务器收到信息。但是一般byteBlock和requestInfo会根据适配器呈现不同的值。
  766. var buffer = e.ByteBlock.Span.ToString(scanner.GetEncoding());
  767. var reply = (buffer ?? string.Empty).Trim();
  768. SendTaskMessage($"{scanner.Name}Received:{reply}", MessageLevel.Info);
  769. // 只要有人在等扫码结果,就先完成等待(避免被下面 ExecuteAsync 干扰)
  770. var tcs = _scanTcs;
  771. if (tcs != null && !string.IsNullOrWhiteSpace(reply))
  772. {
  773. // 只完成一次
  774. tcs.TrySetResult(reply);
  775. }
  776. var _ = _remoteCommandService.ExecuteAsync(buffer, ScannerTCPCollection[scannerid].Token, async msg =>
  777. {
  778. try
  779. {
  780. if (scanner.ConnectType == TCPConnectType.Client)
  781. {
  782. if (scanner.IsConnected)
  783. {
  784. await scanner.SendAsync($"{msg}");
  785. }
  786. }
  787. else
  788. {
  789. var cient = (ITcpSessionClient)arg2;
  790. if (cient.Online)
  791. {
  792. await scanner.SendAsync(cient, $"{msg}");
  793. }
  794. }
  795. }
  796. catch (Exception ex)
  797. {
  798. LogHelper.WriteLogError("TCP发送数据时出错!", ex);
  799. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  800. }
  801. });
  802. }
  803. catch (Exception ex)
  804. {
  805. LogHelper.WriteLogError("处理扫码枪接收的命令时出错!", ex);
  806. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  807. }
  808. }
  809. #endregion
  810. #region 机器人&Feeder&相机连接状态事件
  811. /// <summary>
  812. /// 机器人发送事件
  813. /// </summary>
  814. /// <param name="arg1"></param>
  815. /// <param name="arg2"></param>
  816. /// <param name="arg3"></param>
  817. /// <exception cref="NotImplementedException"></exception>
  818. private void Management_SendEvent(Guid robotid, object arg2, string arg3)
  819. {
  820. var r = _robotService.GetRobot(robotid);
  821. SendTaskMessage($"{r.Name}Send:{arg3}", MessageLevel.Info);
  822. }
  823. /// <summary>
  824. /// 扫码枪发送事件
  825. /// </summary>
  826. /// <param name="arg1"></param>
  827. /// <param name="arg2"></param>
  828. /// <param name="arg3"></param>
  829. /// <exception cref="NotImplementedException"></exception>
  830. private void Management_ScannerSendEvent(Guid scannerid, object arg2, string arg3)
  831. {
  832. var r = _scannerService.GetScanner(scannerid);
  833. SendTaskMessage($"{r.Name}Send:{arg3}", MessageLevel.Info);
  834. }
  835. /// <summary>
  836. /// 机器人断开连接时
  837. /// </summary>
  838. /// <param name="arg1"></param>
  839. /// <param name="arg2"></param>
  840. /// <param name="arg3"></param>
  841. /// <exception cref="NotImplementedException"></exception>
  842. private void Management_DisconnectedEvent(Guid robotid, object arg2, ClosedEventArgs arg3)
  843. {
  844. if (RobotTCPCollection.ContainsKey(robotid))
  845. {
  846. RobotTCPCollection[robotid].Cancel();
  847. }
  848. var r = _configService.GetRobot(robotid);
  849. if (r.ConnectType == TCPConnectType.Server)
  850. {
  851. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  852. SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.断开连接}!", MessageLevel.Error);
  853. var robot = _robotService.GetRobot(robotid);
  854. if (robot.TcpService.Count < 1)
  855. {
  856. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  857. App.Current.Dispatcher.Invoke(new
  858. Action(() =>
  859. {
  860. sta.Message = $"{r.RobotName}{Lang.未连接}";
  861. sta.Background = new SolidColorBrush(Colors.Red);
  862. }));
  863. }
  864. }
  865. else
  866. {
  867. SendTaskMessage($"{r.RobotName}{Lang.断开连接}!", MessageLevel.Error);
  868. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  869. App.Current.Dispatcher.Invoke(new
  870. Action(() =>
  871. {
  872. sta.Message = $"{r.RobotName}{Lang.断开连接}";
  873. sta.Background = new SolidColorBrush(Colors.Red);
  874. }));
  875. }
  876. }
  877. /// <summary>
  878. /// 扫码枪断开连接时
  879. /// </summary>
  880. /// <param name="arg1"></param>
  881. /// <param name="arg2"></param>
  882. /// <param name="arg3"></param>
  883. /// <exception cref="NotImplementedException"></exception>
  884. private void Management_ScannerDisconnectedEvent(Guid scannerid, object arg2, ClosedEventArgs arg3)
  885. {
  886. if (ScannerTCPCollection.ContainsKey(scannerid))
  887. {
  888. ScannerTCPCollection[scannerid].Cancel();
  889. }
  890. var r = _configService.GetScanner(scannerid);
  891. if (r.ConnectType == TCPConnectType.Server)
  892. {
  893. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  894. SendTaskMessage($"{r.ScannerName}[{socketClient.Id}:{socketClient.IP}]{Lang.断开连接}!", MessageLevel.Error);
  895. var scanner = _scannerService.GetScanner(scannerid);
  896. if (scanner.TcpService.Count < 1)
  897. {
  898. var sta = Status.FirstOrDefault(s => s.ID == scannerid);
  899. App.Current.Dispatcher.Invoke(new
  900. Action(() =>
  901. {
  902. sta.Message = $"{r.ScannerName}{Lang.未连接}";
  903. sta.Background = new SolidColorBrush(Colors.Red);
  904. }));
  905. }
  906. }
  907. else
  908. {
  909. SendTaskMessage($"{r.ScannerName}{Lang.断开连接}!", MessageLevel.Error);
  910. var sta = Status.FirstOrDefault(s => s.ID == scannerid);
  911. App.Current.Dispatcher.Invoke(new
  912. Action(() =>
  913. {
  914. sta.Message = $"{r.ScannerName}{Lang.断开连接}";
  915. sta.Background = new SolidColorBrush(Colors.Red);
  916. }));
  917. }
  918. }
  919. /// <summary>
  920. /// 机器人连接成功时
  921. /// </summary>
  922. /// <param name="arg1"></param>
  923. /// <param name="arg2"></param>
  924. /// <param name="arg3"></param>
  925. /// <exception cref="NotImplementedException"></exception>
  926. private void Management_ConnectedEvent(Guid robotid, object arg2, ConnectedEventArgs arg3)
  927. {
  928. var r = _configService.GetRobot(robotid);
  929. if (r.ConnectType == TCPConnectType.Server)
  930. {
  931. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  932. SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.已连接}!", MessageLevel.Debug);
  933. var robot = _robotService.GetRobot(robotid);
  934. if (robot.TcpService.Count > 0)
  935. {
  936. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  937. App.Current.Dispatcher.Invoke(new
  938. Action(() =>
  939. {
  940. sta.Message = $"{r.RobotName}{Lang.已连接}";
  941. sta.Background = new SolidColorBrush(Colors.Green);
  942. }));
  943. }
  944. }
  945. else
  946. {
  947. SendTaskMessage($"{r.RobotName}{Lang.已连接}!", MessageLevel.Debug);
  948. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  949. App.Current.Dispatcher.Invoke(new
  950. Action(() =>
  951. {
  952. sta.Message = $"{r.RobotName}{Lang.已连接}";
  953. sta.Background = new SolidColorBrush(Colors.Green);
  954. }));
  955. }
  956. }
  957. /// <summary>
  958. /// 扫码枪连接成功时
  959. /// </summary>
  960. /// <param name="arg1"></param>
  961. /// <param name="arg2"></param>
  962. /// <param name="arg3"></param>
  963. /// <exception cref="NotImplementedException"></exception>
  964. private void Management_ScannerConnectedEvent(Guid scannerid, object arg2, ConnectedEventArgs arg3)
  965. {
  966. var r = _configService.GetScanner(scannerid);
  967. if (r.ConnectType == TCPConnectType.Server)
  968. {
  969. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  970. SendTaskMessage($"{r.ScannerName}[{socketClient.Id}:{socketClient.IP}]{Lang.已连接}!", MessageLevel.Debug);
  971. var scanner = _scannerService.GetScanner(scannerid);
  972. if (scanner.TcpService.Count > 0)
  973. {
  974. var sta = Status.FirstOrDefault(s => s.ID == scannerid);
  975. App.Current.Dispatcher.Invoke(new
  976. Action(() =>
  977. {
  978. sta.Message = $"{r.ScannerName}{Lang.已连接}";
  979. sta.Background = new SolidColorBrush(Colors.Green);
  980. }));
  981. }
  982. }
  983. else
  984. {
  985. SendTaskMessage($"{r.ScannerName}{Lang.已连接}!", MessageLevel.Debug);
  986. var sta = Status.FirstOrDefault(s => s.ID == scannerid);
  987. App.Current.Dispatcher.Invoke(new
  988. Action(() =>
  989. {
  990. sta.Message = $"{r.ScannerName}{Lang.已连接}";
  991. sta.Background = new SolidColorBrush(Colors.Green);
  992. }));
  993. }
  994. }
  995. /// <summary>
  996. /// Feeder连接状态改变时
  997. /// </summary>
  998. /// <param name="sender"></param>
  999. /// <param name="state"></param>
  1000. private void Management_FeederConnectionStatusChanged(object sender, bool state)
  1001. {
  1002. IFeeder feeder = sender as IFeeder;
  1003. var sta = Status.FirstOrDefault(s => s.ID == feeder.Id);
  1004. if (state)
  1005. {
  1006. App.Current.Dispatcher.Invoke(new
  1007. Action(() =>
  1008. {
  1009. sta.Message = $"{feeder.Name}{Lang.已连接}";
  1010. sta.Background = new SolidColorBrush(Colors.Green);
  1011. }));
  1012. SendTaskMessage($"{feeder.Name}{Lang.已连接}!", MessageLevel.Debug);
  1013. }
  1014. else
  1015. {
  1016. App.Current.Dispatcher.Invoke(new
  1017. Action(() =>
  1018. {
  1019. sta.Message = $"{feeder.Name}{Lang.未连接}";
  1020. sta.Background = new SolidColorBrush(Colors.Red);
  1021. }));
  1022. SendTaskMessage($"{feeder.Name}{Lang.断开连接}!", MessageLevel.Error);
  1023. }
  1024. }
  1025. /// <summary>
  1026. /// 相机连接或者断开时
  1027. /// </summary>
  1028. /// <param name="id"></param>
  1029. /// <param name="state"></param>
  1030. private void Management_CameraConnectChangedEvent(Guid id, bool state)
  1031. {
  1032. var sta = Status.FirstOrDefault(s => s.ID == id);
  1033. var camera = _configService.GetCamera(id);
  1034. if (sta != null && camera != null)
  1035. {
  1036. if (state)
  1037. {
  1038. App.Current.Dispatcher.Invoke(new Action(() =>
  1039. {
  1040. sta.Message = $"{camera.CameraName}{Lang.已连接}";
  1041. sta.Background = new SolidColorBrush(Colors.Green);
  1042. }));
  1043. }
  1044. else
  1045. {
  1046. App.Current.Dispatcher.Invoke(new Action(() =>
  1047. {
  1048. sta.Message = $"{camera.CameraName}{Lang.断开连接}";
  1049. sta.Background = new SolidColorBrush(Colors.Red);
  1050. }));
  1051. }
  1052. }
  1053. }
  1054. /// <summary>
  1055. /// PLC连接状态改变事件
  1056. /// </summary>
  1057. /// <param name="plc"></param>
  1058. /// <param name="isconnected"></param>
  1059. private void Management_PlcConnectChangedEvent(object sender, bool isconnected)
  1060. {
  1061. IPlc plc = sender as IPlc;
  1062. var sta = Status.FirstOrDefault(s => s.ID == plc.Id);
  1063. if (plc.IsConnected)
  1064. {
  1065. SendTaskMessage($"{plc.Name}{Lang.已连接}!", MessageLevel.Debug);
  1066. if (sta == null) return;
  1067. App.Current.Dispatcher.Invoke(new
  1068. Action(() =>
  1069. {
  1070. sta.Message = $"{plc.Name}{Lang.已连接}";
  1071. sta.Background = new SolidColorBrush(Colors.Green);
  1072. }));
  1073. }
  1074. else
  1075. {
  1076. SendTaskMessage($"{plc.Name}{Lang.断开连接}!", MessageLevel.Error);
  1077. if (sta == null) return;
  1078. App.Current.Dispatcher.Invoke(new
  1079. Action(() =>
  1080. {
  1081. sta.Message = $"{plc.Name}{Lang.未连接}";
  1082. sta.Background = new SolidColorBrush(Colors.Red);
  1083. }));
  1084. }
  1085. }
  1086. /// <summary>
  1087. /// 电批连接状态改变时
  1088. /// </summary>
  1089. /// <param name="screwDevice"></param>
  1090. /// <param name="state"></param>
  1091. private void ScrewDriver_ConnectStateChangedEvent(object screwDevice, bool state)
  1092. {
  1093. try
  1094. {
  1095. XYD_ScrewDriver screwDriver = screwDevice as XYD_ScrewDriver;
  1096. if (state)
  1097. {
  1098. SendTaskMessage($"电批{Lang.已连接}!", MessageLevel.Debug);
  1099. var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
  1100. App.Current.Dispatcher.Invoke(new
  1101. Action(() =>
  1102. {
  1103. sta.Message = $"电批{Lang.已连接}";
  1104. sta.Background = new SolidColorBrush(Colors.Green);
  1105. }));
  1106. }
  1107. else
  1108. {
  1109. SendTaskMessage($"电批{Lang.未连接}!", MessageLevel.Error);
  1110. var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
  1111. App.Current.Dispatcher.Invoke(new
  1112. Action(() =>
  1113. {
  1114. sta.Message = $"电批{Lang.未连接}";
  1115. sta.Background = new SolidColorBrush(Colors.Red);
  1116. }));
  1117. }
  1118. }
  1119. catch (Exception ex)
  1120. {
  1121. LogHelper.WriteLogError("电批连接状态改变时出错了", ex);
  1122. }
  1123. }
  1124. #endregion
  1125. #region 后台服务器通讯事件
  1126. private void BgCommunicate_SendEvent(ITcpSessionClient client, string msg)
  1127. {
  1128. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}] Send To {Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
  1129. }
  1130. public Dictionary<string, CancellationTokenSource> BgCommunicateollection = new Dictionary<string, CancellationTokenSource>();
  1131. private async void BgCommunicate_ReceivedEvent(ITcpSessionClient client, string msg)
  1132. {
  1133. try
  1134. {
  1135. if (!BgCommunicateollection.ContainsKey(client.Id))
  1136. {
  1137. BgCommunicateollection.Add(client.Id, new CancellationTokenSource());
  1138. }
  1139. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]ReceiveFor{Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
  1140. var _ = _remoteCommandService.ExecuteAsync(msg, BgCommunicateollection[client.Id].Token, async response =>
  1141. {
  1142. try
  1143. {
  1144. if (!client.Online)
  1145. {
  1146. return;
  1147. }
  1148. await BgCommunicate.SendAsync(client, $"{response}");
  1149. }
  1150. catch (Exception ex)
  1151. {
  1152. LogHelper.WriteLogError("后台TCP发送数据时出错!", ex);
  1153. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  1154. }
  1155. });
  1156. }
  1157. catch (Exception ex)
  1158. {
  1159. LogHelper.WriteLogError("处理后台服务器接收的命令时出错!", ex);
  1160. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  1161. }
  1162. }
  1163. private void BgCommunicate_DisconnectedEvent(ITcpSessionClient client, ClosedEventArgs e)
  1164. {
  1165. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.断开连接}!", MessageLevel.Alarm);
  1166. if (BgCommunicateollection.ContainsKey(client.Id))
  1167. {
  1168. BgCommunicateollection[client.Id].Cancel();
  1169. }
  1170. }
  1171. private void BgCommunicate_ConnectedEvent(ITcpSessionClient client, ConnectedEventArgs e)
  1172. {
  1173. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.连接成功}!", MessageLevel.Debug);
  1174. }
  1175. #endregion
  1176. #region PLC
  1177. /// <summary>
  1178. /// 将系统参数写入PLC
  1179. /// </summary>
  1180. /// <param name="systemConfiguration"></param>
  1181. /// <returns></returns>
  1182. public async Task WriteSystemParameterToPlcAsync(SystemConfiguration systemConfiguration)
  1183. {
  1184. var addressConfig = _configService.GetPlcAddresses();
  1185. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1186. if (plc == null || !plc.IsConnected) return;
  1187. Dictionary<string, object> nodeValues = new Dictionary<string, object>();
  1188. nodeValues.Add(addressConfig.Out_WorkMode.Address, (Int16)systemConfiguration.WorkMode);
  1189. nodeValues.Add(addressConfig.Out_PickPointNum.Address, (Int16)systemConfiguration.PickPointNum);
  1190. nodeValues.Add(addressConfig.Out_DowmCameraNum.Address, (Int16)systemConfiguration.DowmCameraNum);
  1191. nodeValues.Add(addressConfig.Out_UpCameraPickNum.Address, (Int16)systemConfiguration.UpCameraPickNum);
  1192. nodeValues.Add(addressConfig.Out_UpCameraPutNum.Address, (Int16)systemConfiguration.UpCameraPutNum);
  1193. nodeValues.Add(addressConfig.Out_UPCameracheckNum.Address, (Int16)systemConfiguration.UPCameracheckNum);
  1194. nodeValues.Add(addressConfig.Out_FixedCameraPickNum.Address, (Int16)systemConfiguration.FixedCameraPickNum);
  1195. nodeValues.Add(addressConfig.Out_FixedCameraPutNum.Address, (Int16)systemConfiguration.FixedCameraPutNum);
  1196. nodeValues.Add(addressConfig.Out_FixedCameracheckNum.Address, (Int16)systemConfiguration.FixedCameracheckNum);
  1197. var res = await plc.WriteNodesAsync(nodeValues);
  1198. }
  1199. /// <summary>
  1200. /// 注册需要监控的PLC地址
  1201. /// </summary>
  1202. public void RegisterPlcMonitorAddress()
  1203. {
  1204. var addressConfig = _configService.GetPlcAddresses();
  1205. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1206. if (plc == null || !plc.IsConnected) return;
  1207. //PLC地址数组
  1208. List<string> monitorNodeIds = new List<string>()
  1209. {
  1210. addressConfig.In_DowmCameraExe.Address,
  1211. addressConfig.In_UpCameraPickExe.Address,
  1212. addressConfig.In_UpCameraPutExe.Address,
  1213. addressConfig.In_UPCameracheckExe.Address,
  1214. addressConfig.In_FixedCameraPickExe.Address,
  1215. addressConfig.In_FixedCameraPutExe.Address,
  1216. addressConfig.In_FixedCameracheckExe.Address,
  1217. addressConfig.In_WorkStart.Address,
  1218. addressConfig.In_WorkDone.Address,
  1219. addressConfig.In_MesCheck.Address,
  1220. addressConfig.In_RequestPosition.Address,
  1221. };
  1222. for (int i = 0; i < 10; i++)
  1223. {
  1224. monitorNodeIds.Add(string.Format(addressConfig.In_MesCheck.Address, i));
  1225. }
  1226. //订阅PLC地址变化
  1227. plc.SubscribeNodes("AutoSensor", monitorNodeIds, PlcCommandTrigger);
  1228. }
  1229. /// <summary>
  1230. /// 写入点位信息给PLC
  1231. /// </summary>
  1232. /// <returns></returns>
  1233. public async Task WritePositionToPlcAsync()
  1234. {
  1235. var addressConfig = _configService.GetPlcAddresses();
  1236. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1237. if (plc == null || !plc.IsConnected) return;
  1238. var current = _productService.GetCurrentProduct();
  1239. if (current == null) return;
  1240. if (current.PickCameraPoints != null && current.PickCameraPoints.Count > 0)
  1241. {
  1242. foreach (var item in current.PickCameraPoints)
  1243. {
  1244. await item.WriteToPlcAddress(addressConfig.Out_PickCamera, plc);
  1245. }
  1246. }
  1247. if (current.PickPoints != null && current.PickPoints.Count > 0)
  1248. {
  1249. foreach (var item in current.PickPoints)
  1250. {
  1251. await item.WriteToPlcAddress(addressConfig.Out_Pick, plc);
  1252. }
  1253. }
  1254. if (current.SecPosCameraPoints != null && current.SecPosCameraPoints.Count > 0)
  1255. {
  1256. foreach (var item in current.SecPosCameraPoints)
  1257. {
  1258. await item.WriteToPlcAddress(addressConfig.Out_SecPosCamera, plc);
  1259. }
  1260. }
  1261. if (current.ScrewCameraPoints != null && current.ScrewCameraPoints.Count > 0)
  1262. {
  1263. foreach (var item in current.ScrewCameraPoints)
  1264. {
  1265. await item.WriteToPlcAddress(addressConfig.Out_ScrewCamera, plc);
  1266. }
  1267. }
  1268. //if (current.ScrewPoints != null && current.ScrewPoints.Count > 0)
  1269. //{
  1270. // foreach (var item in current.ScrewPoints)
  1271. // {
  1272. // await item.WriteToPlcAddress(addressConfig.Out_Screw, plc);
  1273. // }
  1274. // await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)current.ScrewPoints.Count);
  1275. //}
  1276. if (current.CheckCameraPoints != null && current.CheckCameraPoints.Count > 0)
  1277. {
  1278. foreach (var item in current.CheckCameraPoints)
  1279. {
  1280. await item.WriteToPlcAddress(addressConfig.Out_CheckCamera, plc);
  1281. }
  1282. }
  1283. if (current.AoiPoints != null && current.AoiPoints.Count > 0)
  1284. {
  1285. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickNum.Address, (Int16)current.AoiPoints.Count);
  1286. foreach (var item in current.AoiPoints)
  1287. {
  1288. await item.WriteToPlcAddress(addressConfig.Out_AoiCamera, plc);
  1289. }
  1290. }
  1291. else
  1292. {
  1293. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickNum.Address, 0);
  1294. }
  1295. }
  1296. PointF[] DowmCameraResults = new PointF[10];
  1297. PointF[] UpCameraPutResults = new PointF[10];
  1298. bool _LastDowmCameraExe = false;
  1299. bool _LastScrewTeachExe = false;
  1300. bool _LastUpCameraPickExe = false;
  1301. bool _LastUpCameraPutExe = false;
  1302. bool _LastUPCameracheckExe = false;
  1303. bool _LastFixedCameraPickExe = false;
  1304. bool _LastFixedCameraPutExe = false;
  1305. bool _LastFixedCameracheckExe = false;
  1306. Int16 _LastWorkStart = 0;
  1307. Int16 _LastWorkDone = 0;
  1308. Int16 _LastRequestPosition = 0;
  1309. Int16[] _LastMesCheck = new Int16[10];
  1310. Int16 _LastPickINC = 0;
  1311. DateTime[] _LastMesCheckTime = new DateTime[10];
  1312. List<Task<(bool IsSucceed, bool[] Result, string Message)>> _PrcTaskList = new List<Task<(bool IsSucceed, bool[] Result, string Message)>>();
  1313. private readonly object _stateLock = new object();
  1314. /// <summary>
  1315. /// PLC命令触发时
  1316. /// </summary>
  1317. /// <param name="tuple"></param>
  1318. private async void PlcCommandTrigger((string key, string nodeId, object value) tuple)
  1319. {
  1320. try
  1321. {
  1322. if (tuple.key != "AutoSensor")
  1323. {
  1324. return;
  1325. }
  1326. var addressConfig = _configService.GetPlcAddresses();
  1327. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1328. if (plc == null || !plc.IsConnected) return;
  1329. // 获取当前产品
  1330. var currentProduct = _productService.GetCurrentProduct();
  1331. if (currentProduct == null)
  1332. {
  1333. return;
  1334. }
  1335. ////获取产品编码
  1336. //_productService.CurrentProductCode = currentProduct.Name;
  1337. //string productCode = plc.ReadNode<string>(addressConfig.In_Code.Address);
  1338. ////如果产品编码为空,则以当前的时间戳作为编码
  1339. //if (string.IsNullOrEmpty(productCode))
  1340. //{
  1341. // productCode = DateTime.Now.ToString("yyyyMMddHHmmssfff");
  1342. //}
  1343. // 写入3D相机长度
  1344. if (addressConfig.In_UPCameracheckExe.Address.Contains(tuple.nodeId))
  1345. {
  1346. if (tuple.value is bool state)
  1347. {
  1348. if (_LastUPCameracheckExe != state)
  1349. {
  1350. _LastUPCameracheckExe = state;
  1351. }
  1352. else
  1353. {
  1354. return;
  1355. }
  1356. if (state)
  1357. {
  1358. SendTaskMessage($"写入3D相机长度...", MessageLevel.Debug);
  1359. //相机的编号
  1360. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameracheckNum.Address);
  1361. // 读取相机编号
  1362. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameracheckNum.Address);
  1363. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1364. // 找到对应编号的 PlcPoint
  1365. var targetPoint = currentProduct.AoiPoints?.FirstOrDefault(p => p.Number == cameraIndex);
  1366. if (targetPoint == null)
  1367. {
  1368. SendTaskMessage($"未找到 AOI 点位,编号:{cameraIndex}", MessageLevel.Alarm);
  1369. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
  1370. return;
  1371. }
  1372. SetBatchPoints(new int[] { targetPoint.Camera_Data1, targetPoint.Camera_Data2, targetPoint.Camera_Data3, targetPoint.Camera_Data4 });
  1373. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1374. }
  1375. else
  1376. {
  1377. SendTaskMessage($"写入3D相机长度信号已关闭", MessageLevel.Alarm);
  1378. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)0);
  1379. }
  1380. }
  1381. }
  1382. // 发送点位个数
  1383. else if (addressConfig.In_RequestPosition.Address.Contains(tuple.nodeId))
  1384. {
  1385. if (tuple.value is Int16 state)
  1386. {
  1387. if (_LastRequestPosition != state)
  1388. {
  1389. _LastRequestPosition = state;
  1390. }
  1391. else
  1392. {
  1393. return;
  1394. }
  1395. if (state == 1)
  1396. {
  1397. var current = _productService.GetCurrentProduct();
  1398. if (current == null) return;
  1399. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
  1400. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickNum.Address, (Int16)current.AoiPoints.Count);
  1401. }
  1402. else
  1403. {
  1404. SendTaskMessage($"多相机坐标合并请求已结束或被取消,state={state}", MessageLevel.Alarm);
  1405. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)0);
  1406. }
  1407. }
  1408. }
  1409. // 固定相机检测拍照
  1410. else if (addressConfig.In_FixedCameracheckExe.Address.Contains(tuple.nodeId))
  1411. {
  1412. if (tuple.value is bool state)
  1413. {
  1414. if (_LastFixedCameracheckExe != state)
  1415. {
  1416. _LastFixedCameracheckExe = state;
  1417. }
  1418. else
  1419. {
  1420. return;
  1421. }
  1422. if (state)
  1423. {
  1424. LockResult lockResult = new LockResult();
  1425. lockResult.TimeStart = DateTime.Now;
  1426. SendTaskMessage($"触发固定相机检测拍照...", MessageLevel.Debug);
  1427. // 读取相机编号
  1428. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameracheckNum.Address);
  1429. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1430. // 找到对应编号的 PlcPoint
  1431. var targetPoint = currentProduct.AoiPoints?.FirstOrDefault(p => p.Number == cameraIndex);
  1432. if (targetPoint == null)
  1433. {
  1434. SendTaskMessage($"未找到 AOI 点位,编号:{cameraIndex}", MessageLevel.Alarm);
  1435. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  1436. return;
  1437. }
  1438. // 收集要执行的流程 id(仅添加大于0的)
  1439. var procIds = new List<Guid>();
  1440. try
  1441. {
  1442. if (targetPoint.CameraProcedureId1 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId1)) procIds.Add(targetPoint.CameraProcedureId1);
  1443. }
  1444. catch { }
  1445. try
  1446. {
  1447. if (targetPoint.CameraProcedureId2 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId2)) procIds.Add(targetPoint.CameraProcedureId2);
  1448. }
  1449. catch { }
  1450. try
  1451. {
  1452. if (targetPoint.CameraProcedureId3 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId3)) procIds.Add(targetPoint.CameraProcedureId3);
  1453. }
  1454. catch { }
  1455. try
  1456. {
  1457. if (targetPoint.CameraProcedureId4 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId4)) procIds.Add(targetPoint.CameraProcedureId4);
  1458. }
  1459. catch { }
  1460. try
  1461. {
  1462. if (targetPoint.CameraProcedureId5 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId5)) procIds.Add(targetPoint.CameraProcedureId5);
  1463. }
  1464. catch { }
  1465. try
  1466. {
  1467. if (targetPoint.CameraProcedureId6 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId6)) procIds.Add(targetPoint.CameraProcedureId6);
  1468. }
  1469. catch { }
  1470. try
  1471. {
  1472. if (targetPoint.CameraProcedureId7 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId7)) procIds.Add(targetPoint.CameraProcedureId7);
  1473. }
  1474. catch { }
  1475. try
  1476. {
  1477. if (targetPoint.CameraProcedureId8 != Guid.Empty && !procIds.Contains(targetPoint.CameraProcedureId8)) procIds.Add(targetPoint.CameraProcedureId8);
  1478. }
  1479. catch { }
  1480. var sysConfig = _configService.GetSystemConfiguration();
  1481. if (sysConfig.ScannerUse == true && cameraIndex == 1 && sysConfig.CodeUse2 == true)
  1482. {
  1483. ScanValue = "";
  1484. _scanDoneEvent.Reset(); // 重要:先关门
  1485. await Scan_Client.SendAsync("T\r\n");
  1486. // 等待扫码结果,最多 3 秒
  1487. bool scanOk = await Task.Run(() => _scanDoneEvent.Wait(3000));
  1488. if (!scanOk || ScanValue.IsNullOrWhiteSpace())
  1489. {
  1490. SendTaskMessage("二维码拍照失败或超时", MessageLevel.Alarm);
  1491. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (short)3);
  1492. return;
  1493. }
  1494. code = ScanValue;
  1495. SendTaskMessage($"扫码成功,SN:{code}", MessageLevel.Info);
  1496. //这里缺少从MES获取产品配方的内容,需要补充
  1497. _LastMesCheckTime[0] = (await _mesService.GetServerTimeAsync(code, 2)).Now;
  1498. //_LastMesCheckTime[1] = DateTime.Now;
  1499. LogHelper.WriteLogMes($"【mes开始QUERY】");
  1500. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  1501. (bool isSuccess, string response) = await _mesService.StationGetAsync(code, "", 2);//询问mes
  1502. if (isSuccess)
  1503. {
  1504. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1505. LogHelper.WriteLogMes($"询问mes成功");
  1506. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  1507. if (response != "MES功能未启用!")
  1508. {
  1509. string[] items = response.Split('\n');
  1510. if (items[3].Contains("sn="))
  1511. {
  1512. ProductMainSN = items[3].Replace("sn=", "");
  1513. _productService.CurrentProductCode = ProductMainSN;
  1514. }
  1515. SendTaskMessage($"产品主sn:{ProductMainSN}", MessageLevel.Info);
  1516. if (items[5].Contains("wo="))
  1517. {
  1518. wo = items[5].Replace("wo=", "");
  1519. }
  1520. SendTaskMessage($"产品wo:{wo}", MessageLevel.Info);
  1521. }
  1522. LogHelper.WriteLogMes($"【mes结束QUERY】");
  1523. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  1524. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1525. return;
  1526. }
  1527. else
  1528. {
  1529. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1530. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1531. LogHelper.WriteLogMes($"询问mes失败");
  1532. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  1533. return;
  1534. }
  1535. }
  1536. if (sysConfig.ScannerUse == true && cameraIndex == 1 && sysConfig.CodeUse == true)
  1537. {
  1538. ScanValue = "";
  1539. _scanDoneEvent.Reset(); // 重要:先关门
  1540. await Scan_Client.SendAsync("T\r\n");
  1541. // 等待扫码结果,最多 3 秒
  1542. bool scanOk = await Task.Run(() => _scanDoneEvent.Wait(3000));
  1543. if (!scanOk || ScanValue.IsNullOrWhiteSpace())
  1544. {
  1545. SendTaskMessage("二维码拍照失败或超时", MessageLevel.Alarm);
  1546. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (short)3);
  1547. return;
  1548. }
  1549. code = ScanValue;
  1550. SendTaskMessage($"扫码成功,SN:{code}", MessageLevel.Info);
  1551. //这里缺少从MES获取产品配方的内容,需要补充
  1552. _LastMesCheckTime[0] = (await _mesService.GetServerTimeAsync(code, 2)).Now;
  1553. LogHelper.WriteLogMes($"【mes开始QUERY】");
  1554. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  1555. //(bool isSuccess, string response) = await _mesService.StationGetAsync(code, "", 2);//询问mes
  1556. (bool isSuccess, string response) = await _mesService.StationGetExAsync(code, "", 2);//基于电池的SN获取产品SN,询问mes
  1557. if (isSuccess)
  1558. {
  1559. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1560. string ProductMainSN_Temp = "";
  1561. LogHelper.WriteLogMes($"询问mes成功");
  1562. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  1563. if (response != "MES功能未启用!")
  1564. {
  1565. string[] item = response.Split('\n');
  1566. if (item[2].Contains("sn="))
  1567. {
  1568. ProductMainSN_Temp = item[2].Replace("sn=", "");
  1569. SendTaskMessage($"sn:{ProductMainSN_Temp}", MessageLevel.Info);
  1570. }
  1571. }
  1572. LogHelper.WriteLogMes($"询问mes成功");
  1573. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  1574. //20260214,特别版(电池组装)
  1575. (bool isSuccess2, string response2) = await _mesService.StationGetAsync(ProductMainSN_Temp, "", 2);//询问mes
  1576. if (isSuccess2)
  1577. {
  1578. LogHelper.WriteLogMes($"询问mes成功");
  1579. SendTaskMessage($"询问mes成功:{response2}", MessageLevel.Debug);
  1580. if (response2 != "MES功能未启用!")
  1581. {
  1582. string[] item = response2.Split('\n');
  1583. if (item[3].Contains("sn="))
  1584. {
  1585. ProductMainSN = item[3].Replace("sn=", "");
  1586. _productService.CurrentProductCode = ProductMainSN;
  1587. SendTaskMessage($"产品主sn:{ProductMainSN}", MessageLevel.Info);
  1588. }
  1589. if (item[5].Contains("wo="))
  1590. {
  1591. wo = item[5].Replace("wo=", "");
  1592. SendTaskMessage($"产品主wo:{wo}", MessageLevel.Info);
  1593. }
  1594. }
  1595. LogHelper.WriteLogMes($"第二次询问mes成功");
  1596. SendTaskMessage($"第二次询问mes成功:{response2}", MessageLevel.Debug);
  1597. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1598. }
  1599. else
  1600. {
  1601. LogHelper.WriteLogMes($"第二次询问mes失败");
  1602. SendTaskMessage($"第二次询问mes失败:{response2}", MessageLevel.Error);
  1603. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1604. }
  1605. }
  1606. else
  1607. {
  1608. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1609. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1610. LogHelper.WriteLogMes($"询问mes失败");
  1611. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  1612. }
  1613. return;
  1614. }
  1615. if (procIds.Count == 0)
  1616. {
  1617. SendTaskMessage($"Point#{cameraIndex} 未配置任何视觉流程 (CameraProcedureId1/2/3)", MessageLevel.Alarm);
  1618. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1619. return;
  1620. }
  1621. var cameraProcedures = currentProduct.CameraProcedures;
  1622. if (cameraProcedures == null || cameraProcedures.Count == 0)
  1623. {
  1624. SendTaskMessage($"当前产品未配置 CameraProcedures,无法执行视觉流程", MessageLevel.Alarm);
  1625. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1626. return;
  1627. }
  1628. if (cameraIndex == currentProduct.PhotoCount)
  1629. {
  1630. _PrcTaskList.Clear();
  1631. lock (_stateLock)
  1632. {
  1633. lockResultsAll.Clear();
  1634. }
  1635. App.Current.Dispatcher.Invoke(() =>
  1636. {
  1637. _eventAggregator.GetEvent<LockResetNotification>().Publish();
  1638. });
  1639. }
  1640. if (sysConfig.CodeUse==true && cameraIndex == 1)
  1641. {
  1642. var cts = new CancellationTokenSource();
  1643. // CameraProcedureId 存储的是具体的视觉流程 Id(ProcedureModel.Id),
  1644. // 需要在所有 CameraProcedures 的 ProcedureModels 中查找匹配的流程。
  1645. ProcedureModel selectedProcedure = null;
  1646. try
  1647. {
  1648. cameraProcedures = currentProduct.CameraProcedures;
  1649. if (cameraProcedures != null)
  1650. {
  1651. foreach (var cp in cameraProcedures)
  1652. {
  1653. if (cp?.ProcedureModels == null) continue;
  1654. selectedProcedure = cp.ProcedureModels.FirstOrDefault(pm => pm.Id == targetPoint.CameraProcedureId1);
  1655. if (selectedProcedure != null) break;
  1656. }
  1657. }
  1658. }
  1659. catch (Exception ex)
  1660. {
  1661. LogHelper.WriteLogError("查找 AOI 点位对应视觉流程时出错", ex);
  1662. }
  1663. if (selectedProcedure == null)
  1664. {
  1665. SendTaskMessage($"未找到 AOI 点位对应的视觉流程,Point#{cameraIndex} ProcedureId={targetPoint.CameraProcedureId1}", MessageLevel.Alarm);
  1666. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1667. return;
  1668. }
  1669. if (selectedProcedure.Id == currentProduct.FixedDownCameraProcedureId && sysConfig.TurnOnAllLightUse == true)
  1670. {
  1671. await _remoteCommandService.SetLightBeforePhoto(selectedProcedure);
  1672. }
  1673. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint2(selectedProcedure, null, null, cts.Token);
  1674. if (visionResult.IsSucceed)
  1675. {
  1676. code = visionResult.X.ToUpper();
  1677. SendTaskMessage($"扫码成功,SN:{code}", MessageLevel.Info);
  1678. //这里缺少从MES获取产品配方的内容,需要补充
  1679. _LastMesCheckTime[0] = (await _mesService.GetServerTimeAsync(code, 2)).Now;
  1680. LogHelper.WriteLogMes($"【mes开始QUERY】");
  1681. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  1682. //(bool isSuccess, string response) = await _mesService.StationGetAsync(code, "", 2);//询问mes
  1683. (bool isSuccess, string response) = await _mesService.StationGetExAsync(code, "", 2);//基于电池的SN获取产品SN,询问mes
  1684. if (isSuccess)
  1685. {
  1686. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1687. string ProductMainSN_Temp = "";
  1688. LogHelper.WriteLogMes($"询问mes成功");
  1689. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  1690. if (response != "MES功能未启用!")
  1691. {
  1692. string[] item = response.Split('\n');
  1693. if (item[2].Contains("sn="))
  1694. {
  1695. ProductMainSN_Temp = item[2].Replace("sn=", "");
  1696. SendTaskMessage($"sn:{ProductMainSN_Temp}", MessageLevel.Info);
  1697. }
  1698. }
  1699. LogHelper.WriteLogMes($"询问mes成功");
  1700. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  1701. //20260214,特别版(电池组装)
  1702. (bool isSuccess2, string response2) = await _mesService.StationGetAsync(ProductMainSN_Temp, "", 2);//询问mes
  1703. if (isSuccess2)
  1704. {
  1705. LogHelper.WriteLogMes($"询问mes成功");
  1706. SendTaskMessage($"询问mes成功:{response2}", MessageLevel.Debug);
  1707. if (response2 != "MES功能未启用!")
  1708. {
  1709. string[] item = response2.Split('\n');
  1710. if (item[3].Contains("sn="))
  1711. {
  1712. ProductMainSN = item[3].Replace("sn=", "");
  1713. _productService.CurrentProductCode = ProductMainSN;
  1714. SendTaskMessage($"产品主sn:{ProductMainSN}", MessageLevel.Info);
  1715. }
  1716. if (item[5].Contains("wo="))
  1717. {
  1718. wo = item[5].Replace("wo=", "");
  1719. SendTaskMessage($"产品主wo:{wo}", MessageLevel.Info);
  1720. }
  1721. }
  1722. LogHelper.WriteLogMes($"第二次询问mes成功");
  1723. SendTaskMessage($"第二次询问mes成功:{response2}", MessageLevel.Debug);
  1724. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1725. }
  1726. else
  1727. {
  1728. LogHelper.WriteLogMes($"第二次询问mes失败");
  1729. SendTaskMessage($"第二次询问mes失败:{response2}", MessageLevel.Error);
  1730. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1731. }
  1732. }
  1733. else
  1734. {
  1735. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1736. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1737. LogHelper.WriteLogMes($"询问mes失败");
  1738. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  1739. }
  1740. }
  1741. else
  1742. {
  1743. SendTaskMessage($"扫码失败", MessageLevel.Alarm);
  1744. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1745. }
  1746. return;
  1747. }
  1748. if (sysConfig.CodeUse2 == true && cameraIndex == 1)
  1749. {
  1750. var cts = new CancellationTokenSource();
  1751. // CameraProcedureId 存储的是具体的视觉流程 Id(ProcedureModel.Id),
  1752. // 需要在所有 CameraProcedures 的 ProcedureModels 中查找匹配的流程。
  1753. ProcedureModel selectedProcedure = null;
  1754. try
  1755. {
  1756. cameraProcedures = currentProduct.CameraProcedures;
  1757. if (cameraProcedures != null)
  1758. {
  1759. foreach (var cp in cameraProcedures)
  1760. {
  1761. if (cp?.ProcedureModels == null) continue;
  1762. selectedProcedure = cp.ProcedureModels.FirstOrDefault(pm => pm.Id == targetPoint.CameraProcedureId1);
  1763. if (selectedProcedure != null) break;
  1764. }
  1765. }
  1766. }
  1767. catch (Exception ex)
  1768. {
  1769. LogHelper.WriteLogError("查找 AOI 点位对应视觉流程时出错", ex);
  1770. }
  1771. if (selectedProcedure == null)
  1772. {
  1773. SendTaskMessage($"未找到 AOI 点位对应的视觉流程,Point#{cameraIndex} ProcedureId={targetPoint.CameraProcedureId1}", MessageLevel.Alarm);
  1774. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1775. return;
  1776. }
  1777. var ctsAll = new CancellationTokenSource();
  1778. if (selectedProcedure.Id == currentProduct.FixedDownCameraProcedureId && sysConfig.TurnOnAllLightUse == true)
  1779. {
  1780. await _remoteCommandService.SetLightBeforePhoto(selectedProcedure);
  1781. }
  1782. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint2(selectedProcedure, null, null, ctsAll.Token);
  1783. if (visionResult.IsSucceed)
  1784. {
  1785. code = visionResult.X;
  1786. ProductMainSN = visionResult.X;
  1787. SendTaskMessage($"扫码成功,SN:{code}", MessageLevel.Info);
  1788. //这里缺少从MES获取产品配方的内容,需要补充
  1789. _LastMesCheckTime[0] = (await _mesService.GetServerTimeAsync(code, 2)).Now;
  1790. //_LastMesCheckTime[1] = DateTime.Now;
  1791. LogHelper.WriteLogMes($"【mes开始QUERY】");
  1792. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  1793. (bool isSuccess, string response) = await _mesService.StationGetAsync(code, "", 2);//询问mes
  1794. if (isSuccess)
  1795. {
  1796. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1797. LogHelper.WriteLogMes($"询问mes成功");
  1798. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  1799. if (response != "MES功能未启用!")
  1800. {
  1801. string[] items = response.Split('\n');
  1802. if (items[3].Contains("sn="))
  1803. {
  1804. ProductMainSN = items[3].Replace("sn=", "");
  1805. _productService.CurrentProductCode = ProductMainSN;
  1806. }
  1807. SendTaskMessage($"产品主sn:{ProductMainSN}", MessageLevel.Info);
  1808. if (items[5].Contains("wo="))
  1809. {
  1810. wo = items[5].Replace("wo=", "");
  1811. }
  1812. SendTaskMessage($"产品wo:{wo}", MessageLevel.Info);
  1813. }
  1814. LogHelper.WriteLogMes($"【mes结束QUERY】");
  1815. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  1816. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1817. return;
  1818. }
  1819. else
  1820. {
  1821. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1822. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1823. LogHelper.WriteLogMes($"询问mes失败");
  1824. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  1825. }
  1826. }
  1827. else
  1828. {
  1829. SendTaskMessage($"扫码失败", MessageLevel.Alarm);
  1830. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)3);
  1831. }
  1832. return;
  1833. }
  1834. foreach (var prcId in procIds)
  1835. {
  1836. if (Is3D(prcId))
  1837. {
  1838. _PrcTaskList.Add(ExecuteProcedureAsync(cameraIndex, prcId));
  1839. }
  1840. else
  1841. {
  1842. //2d相机时,需要先等待图像采集完成
  1843. var imageData = await GrabImage(cameraIndex, prcId);
  1844. if (imageData.IsSucceed)
  1845. {
  1846. _PrcTaskList.Add(ExecuteProcedureAsync(cameraIndex, prcId, imageData.imges));
  1847. }
  1848. else
  1849. {
  1850. SendTaskMessage($"图像采集失败!{cameraIndex}: {prcId}", MessageLevel.Alarm);
  1851. }
  1852. }
  1853. }
  1854. //如果最后一个拍照点,则需要等待前面所有的拍照处理完成
  1855. if (cameraIndex == currentProduct.PhotoCountStop)
  1856. {
  1857. //等待所有的图像处理流程处理完成
  1858. var results = await Task.WhenAll(_PrcTaskList);
  1859. //结果输出
  1860. bool resultFlog = true;
  1861. foreach (var item in results)
  1862. {
  1863. if (!item.IsSucceed || item.Result == null)
  1864. {
  1865. resultFlog = false;
  1866. }
  1867. else
  1868. {
  1869. foreach (var item_1 in item.Result)
  1870. {
  1871. if (!item_1)
  1872. {
  1873. resultFlog = false;
  1874. break;
  1875. }
  1876. }
  1877. }
  1878. }
  1879. //全部OK
  1880. if (resultFlog)
  1881. {
  1882. SendTaskMessage($"检测执行成功", MessageLevel.Debug);
  1883. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1884. }
  1885. //存在NG
  1886. else
  1887. {
  1888. SendTaskMessage($"检测执行失败", MessageLevel.Alarm);
  1889. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1890. }
  1891. }
  1892. else
  1893. {
  1894. //直接放行,执行下一个检测点
  1895. //SendTaskMessage($"流程执行成功", MessageLevel.Info);
  1896. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1897. }
  1898. }
  1899. else
  1900. {
  1901. SendTaskMessage($"触发固定相机检测拍照信号已关闭", MessageLevel.Alarm);
  1902. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)0);
  1903. }
  1904. }
  1905. }
  1906. // 过站检查
  1907. else
  1908. {
  1909. for (int i = 0; i < 10; i++)
  1910. {
  1911. if (string.Format(addressConfig.In_MesCheck.Address, i).Contains(tuple.nodeId))
  1912. {
  1913. if (tuple.value is Int16 state)
  1914. {
  1915. if (_LastMesCheck[i] != state)
  1916. {
  1917. _LastMesCheck[i] = state;
  1918. }
  1919. else
  1920. {
  1921. return;
  1922. }
  1923. var sysConfig = _configService.GetSystemConfiguration();
  1924. if (sysConfig.CodeUse == true && state == 1)
  1925. {
  1926. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  1927. return;
  1928. }
  1929. if (sysConfig.CodeUse2 == true && state == 1)
  1930. {
  1931. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  1932. return;
  1933. }
  1934. if (sysConfig.CodeUse == false && sysConfig.CodeUse2 == false)
  1935. {
  1936. code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  1937. }
  1938. var homeview = _container.Resolve<HomeViewModel>();
  1939. //过站检查
  1940. if (state == 1)
  1941. {
  1942. //这里缺少从MES获取产品配方的内容,需要补充
  1943. _LastMesCheckTime[i] = (await _mesService.GetServerTimeAsync(code, 2)).Now;
  1944. if (homeview.IsNoCode == false)
  1945. {
  1946. var device = _configService.GetDeviceInfo();
  1947. code = device.XnSN;
  1948. }
  1949. LogHelper.WriteLogMes($"【mes开始QUERY】");
  1950. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  1951. ShowMes_Query = false;
  1952. (bool isSuccess, string response) = await _mesService.StationGetAsync(code, "", 2);//询问mes
  1953. if (i == 0)
  1954. {
  1955. SendTaskMessage($"收到当前过站检查请求(当站是否生产)...", MessageLevel.Debug);
  1956. }
  1957. else
  1958. {
  1959. SendTaskMessage($"收到{i}过站检查请求(当站是否生产)...", MessageLevel.Debug);
  1960. }
  1961. if (isSuccess)
  1962. {
  1963. string[] item = response.Split('\n');
  1964. //获取产品主sn和wo用于后续上传数据使用
  1965. string snItem = item.FirstOrDefault(f => f.Contains("sn="));
  1966. if (snItem != null)
  1967. {
  1968. ProductMainSN = snItem.Replace("sn=", "").Trim();
  1969. if (i == 0)
  1970. {
  1971. _productService.CurrentProductCode = ProductMainSN;
  1972. }
  1973. SendTaskMessage($"产品主sn:{ProductMainSN[i]}", MessageLevel.Info);
  1974. }
  1975. string woItem = item.FirstOrDefault(f => f.Contains("wo="));
  1976. if (woItem != null)
  1977. {
  1978. wo = woItem.Replace("wo=", "").Trim();
  1979. SendTaskMessage($"工单信息:{wo[i]}", MessageLevel.Info);
  1980. }
  1981. ShowMes_Query = true;
  1982. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1983. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  1984. LogHelper.WriteLogMes($"【mes结束QUERY】");
  1985. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  1986. return;
  1987. }
  1988. else
  1989. {
  1990. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  1991. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
  1992. LogHelper.WriteLogMes($"询问mes失败");
  1993. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  1994. }
  1995. LogHelper.WriteLogMes($"【mes结束QUERY】");
  1996. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  1997. }
  1998. // 上传本站数据
  1999. else if (state == 2)
  2000. {
  2001. //获取当前工位的配置
  2002. var stationConfig = _configService.GetDeviceInfo();
  2003. List<DataFormCtq> DFC = new List<DataFormCtq>();
  2004. SendTaskMessage($"收到{i}上传本站数据请求...", MessageLevel.Debug);
  2005. //这里缺少上传MES的本站数据结果及开始和结束时间,需要补充
  2006. //从服务器中获取当前时间
  2007. var serverTimeResult = await _mesService.GetServerTimeAsync(code, 2);
  2008. double ct = serverTimeResult.Now.Subtract(_LastMesCheckTime[i]).TotalSeconds;
  2009. if (i == 0)
  2010. {
  2011. CTtime = ct;
  2012. }
  2013. //读取产品结果
  2014. Int16 resultIndex = plc.ReadNode<Int16>(string.Format(addressConfig.In_Result.Address, i));
  2015. if (homeview.IsResultTrue == false)
  2016. {
  2017. resultIndex = 1;
  2018. }
  2019. //Int16 resultIndex = 1;
  2020. //目前只记录当前站
  2021. if (i == 0)
  2022. await _systemDatabaseService.RecordProductionAsync(new ProductionRecord()
  2023. {
  2024. ProductName = currentProduct.Name,
  2025. ProductCode = code,
  2026. DeviceId = i,
  2027. DeviceName = "",
  2028. Category = resultIndex == 1 ? "OK" : "NG",
  2029. Quantity = 1,
  2030. Remark = $"TotalSeconds:{DateTime.UtcNow.Subtract(_LastMesCheckTime[i]).TotalSeconds.ToString("F2")}",
  2031. });
  2032. LogHelper.WriteLogMes($"【mes开始ADD】");
  2033. SendTaskMessage($"mes开始ADD", MessageLevel.Info);
  2034. StringBuilder submitData = new StringBuilder();
  2035. foreach (var item in lockResultsAll)
  2036. {
  2037. submitData.Append($"{item.PhotoName}-{item.ResultData}");
  2038. }
  2039. ShowMes_Result = resultIndex == 1 ? true : false;
  2040. //(bool isSuccess, string response) = await _mesService.SubmitGetAsync(ProductMainSN, "", MesData.Replace("--", "-"), resultIndex == 1 ? true : false, _LastMesCheckTime[i], DateTime.UtcNow);
  2041. (bool isSuccess, string response) = await _mesService.SubmitGetAsync(ProductMainSN, "", submitData.ToString(), resultIndex == 1 ? true : false, _LastMesCheckTime[i], serverTimeResult.Now);
  2042. if (isSuccess)
  2043. {
  2044. LogHelper.WriteLogMes($"上传mes成功");
  2045. SendTaskMessage($"上传mes成功", MessageLevel.Debug);
  2046. //ProductMainSN = "";
  2047. }
  2048. else
  2049. {
  2050. LogHelper.WriteLogMes($"上传mes失败");
  2051. SendTaskMessage($"上传mes失败", MessageLevel.Error);
  2052. //ProductMainSN = "";
  2053. }
  2054. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)3);
  2055. //是否保存当前的产品记录至CSV?
  2056. if (stationConfig.SaveCsv)
  2057. {
  2058. //判断锁付路径字符串是否为空,如果不为空则保存,否则不保存
  2059. if (!string.IsNullOrEmpty(stationConfig.SaveCsvPath))
  2060. {
  2061. foreach (var item in lockResultsAll)
  2062. {
  2063. DFC.Add(new DataFormCtq
  2064. {
  2065. PPID = ProductMainSN,
  2066. PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
  2067. PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
  2068. CTQ_NAME = item.PhotoName,
  2069. CTQ_VALUE = item.ResultData.Replace(",", ";"),
  2070. CTQ_LSL = item.DownLimit,
  2071. CTQ_USL = item.UpLimit,
  2072. PROCESS_END_TIME = serverTimeResult.Now.ToString(),
  2073. SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
  2074. COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
  2075. REVISION = stationConfig.DataInfo.REVISION,
  2076. WO = wo,
  2077. MFG_LOT = stationConfig.DataInfo.MFG_LOT,
  2078. MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
  2079. PROCESS_OUTCOME = item.PhotoPassed == "OK" ? "PASS" : "FAIL",
  2080. PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
  2081. CTQ_UNIT_OF_MEASURE = "mm",
  2082. ERROR_MESSAGE = item.PhotoPassed == "OK" ? "" : $"{item.PhotoName} OOS",
  2083. PD_ATTR_01= "xxxxxxxx1",
  2084. PD_ATTR_02 = item.MidLimit,
  2085. PD_ATTR_03 = "",
  2086. PD_ATTR_04 = "",
  2087. PD_ATTR_05 = ""
  2088. });
  2089. }
  2090. bool recordResult = RecordStationResult(i, DFC, ProductMainSN, serverTimeResult.Now.Subtract(_LastMesCheckTime[i]).TotalSeconds, _LastMesCheckTime[i], stationConfig.SaveCsvPath);
  2091. if (recordResult)
  2092. {
  2093. SendTaskMessage($"{i}:{stationConfig.DeviceName}产品记录保存成功", MessageLevel.Debug);
  2094. }
  2095. else
  2096. {
  2097. SendTaskMessage($"{i}:{stationConfig.DeviceName}产品记录保存失败", MessageLevel.Error);
  2098. }
  2099. }
  2100. else
  2101. {
  2102. SendTaskMessage($"{i}:{stationConfig.DeviceName}工位未配置保存路径,无法保存产品记录", MessageLevel.Error);
  2103. }
  2104. }
  2105. else
  2106. {
  2107. SendTaskMessage($"{i}:{stationConfig.DeviceName}工位未配置保存产品记录", MessageLevel.Debug);
  2108. }
  2109. //WriteProductLog(lockResultsAll, code, CTtime);
  2110. lock (_stateLock)
  2111. {
  2112. lockResultsAll.Clear();
  2113. }
  2114. ProductMainSN = "";
  2115. LogHelper.WriteLogMes($"【mes结束ADD】");
  2116. SendTaskMessage($"mes结束ADD", MessageLevel.Info);
  2117. }
  2118. else
  2119. {
  2120. SendTaskMessage($"{i}过站检查信号:state={state},处理为默认状态", MessageLevel.Alarm);
  2121. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)0);
  2122. }
  2123. }
  2124. }
  2125. }
  2126. }
  2127. }
  2128. catch (Exception ex)
  2129. {
  2130. SendTaskMessage(ex.Message, MessageLevel.Error);
  2131. }
  2132. }
  2133. /// <summary>
  2134. /// 异步执行流程拍照
  2135. /// </summary>
  2136. /// <param name="pointIndex"></param>
  2137. /// <param name="procedureId"></param>
  2138. /// <returns></returns>
  2139. private Task<(bool IsSucceed, bool[] Result, string Message)> ExecuteProcedureAsync(int pointIndex, Guid procedureId)
  2140. {
  2141. return Task.Run(async () =>
  2142. {
  2143. List<bool> results = new List<bool>();
  2144. // 获取当前产品
  2145. var currentProduct = _productService.GetCurrentProduct();
  2146. if (currentProduct == null)
  2147. {
  2148. return (false, null, "当前产品为空,未加载产品!");
  2149. }
  2150. var cameraProcedures = currentProduct.CameraProcedures;
  2151. if (cameraProcedures == null || cameraProcedures.Count == 0)
  2152. {
  2153. SendTaskMessage($"当前产品未配置 CameraProcedures,无法执行视觉流程", MessageLevel.Alarm);
  2154. return (false, null, $"当前产品未配置 CameraProcedures,无法执行视觉流程");
  2155. }
  2156. var ctsAll = new CancellationTokenSource();
  2157. try
  2158. {
  2159. ProcedureModel selectedProcedure = null;
  2160. try
  2161. {
  2162. foreach (var cp in cameraProcedures)
  2163. {
  2164. if (cp?.ProcedureModels == null) continue;
  2165. selectedProcedure = cp.ProcedureModels.FirstOrDefault(pm => pm.Id == procedureId);
  2166. if (selectedProcedure != null) break;
  2167. }
  2168. }
  2169. catch (Exception ex)
  2170. {
  2171. LogHelper.WriteLogError("查找 AOI 点位对应视觉流程时出错", ex);
  2172. }
  2173. if (selectedProcedure == null)
  2174. {
  2175. SendTaskMessage($"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={pointIndex}", MessageLevel.Alarm);
  2176. return (false, null, $"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={procedureId}");
  2177. }
  2178. SendTaskMessage($"开始执行 AOI 流程 (Point#{pointIndex}) 流程Id={pointIndex}", MessageLevel.Debug);
  2179. try
  2180. {
  2181. //1. 执行拍照,图像处理
  2182. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint1(selectedProcedure, null, null, ctsAll.Token);
  2183. if (visionResult.Count == 0)
  2184. {
  2185. SendTaskMessage("Count值为0", MessageLevel.Alarm);
  2186. return (false, null, $"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={procedureId}");
  2187. }
  2188. //2. 结果分析
  2189. for (int i = 1; i <= visionResult.Count; i++)
  2190. {
  2191. LockResult lockResult1 = new LockResult();
  2192. //if (pointIndex == currentProduct.PhotoCount && selectedProcedure.Id == currentProduct.FixedUpCamera1ProcedureId && i == 1)
  2193. //{
  2194. // lockResult1.Number = 1;
  2195. //}
  2196. string[] strpoints1 = visionResult.Items[i].Split(',');
  2197. lockResult1.PhotoName = strpoints1[0];
  2198. string[] body1 = strpoints1[1].Split(";");
  2199. string body2 = null;
  2200. if (body1.Length == 8)
  2201. {
  2202. body2 = $"{body1[0]},{body1[2]},{body1[4]},{body1[6]}";
  2203. }
  2204. else
  2205. {
  2206. body2 = strpoints1[1];
  2207. }
  2208. lockResult1.ResultData = body2;
  2209. lockResult1.PhotoCode = ProductMainSN;
  2210. var globalParam = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Name == strpoints1[0]);
  2211. if (globalParam != null)
  2212. {
  2213. lockResult1.UpLimit = globalParam.Param1;
  2214. lockResult1.DownLimit = globalParam.Param2;
  2215. lockResult1.MidLimit = globalParam.Param5;
  2216. string ResData = strpoints1[1];
  2217. if (ResData.Contains("NA"))
  2218. {
  2219. ResData = "-1000";
  2220. }
  2221. string[] body = ResData.Split(";");
  2222. bool resultflog = true;
  2223. foreach (var item in body)
  2224. {
  2225. if (Convert.ToDouble(item) >= Convert.ToDouble(globalParam.Param2) && Convert.ToDouble(item) <= Convert.ToDouble(globalParam.Param1))
  2226. {
  2227. }
  2228. else
  2229. {
  2230. resultflog = false;
  2231. }
  2232. }
  2233. if (resultflog)
  2234. {
  2235. lockResult1.PhotoPassed = "OK";
  2236. results.Add(true);
  2237. }
  2238. else
  2239. {
  2240. lockResult1.PhotoPassed = "NG";
  2241. results.Add(false);
  2242. }
  2243. }
  2244. lock (_stateLock)
  2245. {
  2246. lockResultsAll.Add(lockResult1);
  2247. }
  2248. App.Current.Dispatcher.Invoke(() =>
  2249. {
  2250. _eventAggregator.GetEvent<LockFinishNotification>().Publish(lockResult1);
  2251. });
  2252. }
  2253. //排序
  2254. //lock (_stateLock)
  2255. //{
  2256. // var bf1 = lockResultsAll.OrderBy(p => p.Number);
  2257. // lockResultsAll = new List<LockResult>(bf1);
  2258. //}
  2259. }
  2260. catch (Exception ex)
  2261. {
  2262. LogHelper.WriteLogError("执行 AOI 视觉流程时出错", ex);
  2263. SendTaskMessage($"执行 AOI 视觉流程异常: {ex.Message}", MessageLevel.Alarm);
  2264. }
  2265. return (true, results.ToArray(), $"成功");
  2266. }
  2267. catch (Exception ex)
  2268. {
  2269. LogHelper.WriteLogError("处理固定相机检测拍照时出错", ex);
  2270. return (false, null, $"处理固定相机检测拍照时出错");
  2271. }
  2272. });
  2273. }
  2274. /// <summary>
  2275. /// 异步执行流程拍照
  2276. /// </summary>
  2277. /// <param name="pointIndex"></param>
  2278. /// <param name="procedureId"></param>
  2279. /// <returns></returns>
  2280. private Task<(bool IsSucceed, bool[] Result, string Message)> ExecuteProcedureAsync(int pointIndex, Guid procedureId, ICogImage[] images)
  2281. {
  2282. return Task.Run(async () =>
  2283. {
  2284. List<bool> results = new List<bool>();
  2285. // 获取当前产品
  2286. var currentProduct = _productService.GetCurrentProduct();
  2287. if (currentProduct == null)
  2288. {
  2289. return (false, null, "当前产品为空,未加载产品!");
  2290. }
  2291. var cameraProcedures = currentProduct.CameraProcedures;
  2292. if (cameraProcedures == null || cameraProcedures.Count == 0)
  2293. {
  2294. SendTaskMessage($"当前产品未配置 CameraProcedures,无法执行视觉流程", MessageLevel.Alarm);
  2295. return (false, null, $"当前产品未配置 CameraProcedures,无法执行视觉流程");
  2296. }
  2297. var ctsAll = new CancellationTokenSource();
  2298. try
  2299. {
  2300. ProcedureModel selectedProcedure = null;
  2301. try
  2302. {
  2303. foreach (var cp in cameraProcedures)
  2304. {
  2305. if (cp?.ProcedureModels == null) continue;
  2306. selectedProcedure = cp.ProcedureModels.FirstOrDefault(pm => pm.Id == procedureId);
  2307. if (selectedProcedure != null) break;
  2308. }
  2309. }
  2310. catch (Exception ex)
  2311. {
  2312. LogHelper.WriteLogError("查找 AOI 点位对应视觉流程时出错", ex);
  2313. }
  2314. if (selectedProcedure == null)
  2315. {
  2316. SendTaskMessage($"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={pointIndex}", MessageLevel.Alarm);
  2317. return (false, null, $"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={procedureId}");
  2318. }
  2319. SendTaskMessage($"开始执行 AOI 流程 (Point#{pointIndex}) 流程Id={pointIndex}", MessageLevel.Debug);
  2320. try
  2321. {
  2322. var sysConfig = _configService.GetSystemConfiguration();
  2323. if (selectedProcedure.Id == currentProduct.MoveDownCameraLockPhotoProcedureId && sysConfig.TurnOffAllLightUse == true)
  2324. {
  2325. await _remoteCommandService.TurnOffLightAfterPhoto(selectedProcedure);
  2326. }
  2327. //1. 执行拍照,图像处理
  2328. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint1(selectedProcedure, images, null, null, ctsAll.Token);
  2329. if (visionResult.Count == 0)
  2330. {
  2331. SendTaskMessage("Count值为0", MessageLevel.Alarm);
  2332. return (false, null, $"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={procedureId}");
  2333. }
  2334. //2. 结果分析
  2335. for (int i = 1; i <= visionResult.Count; i++)
  2336. {
  2337. LockResult lockResult1 = new LockResult();
  2338. //if (pointIndex == currentProduct.PhotoCount && selectedProcedure.Id == currentProduct.FixedUpCamera1ProcedureId && i == 1)
  2339. //{
  2340. // lockResult1.Number = 1;
  2341. // lock (_stateLock)
  2342. // {
  2343. // lockResultsAll.Clear();
  2344. // }
  2345. //}
  2346. string[] strpoints1 = visionResult.Items[i].Split(',');
  2347. lockResult1.PhotoName = strpoints1[0];
  2348. string[] body1 = strpoints1[1].Split(";");
  2349. string body2 = null;
  2350. if (body1.Length == 8)
  2351. {
  2352. body2 = $"{body1[0]},{body1[2]},{body1[4]},{body1[6]}";
  2353. }
  2354. else
  2355. {
  2356. body2 = strpoints1[1];
  2357. }
  2358. lockResult1.ResultData = body2;
  2359. lockResult1.PhotoCode = ProductMainSN;
  2360. var globalParam = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Name == strpoints1[0]);
  2361. if (globalParam != null)
  2362. {
  2363. lockResult1.UpLimit = globalParam.Param1;
  2364. lockResult1.DownLimit = globalParam.Param2;
  2365. lockResult1.MidLimit = globalParam.Param5;
  2366. string ResData = strpoints1[1];
  2367. if (ResData.Contains("NA"))
  2368. {
  2369. ResData = "-1000";
  2370. }
  2371. string[] body = ResData.Split(";");
  2372. bool resultflog = true;
  2373. foreach (var item in body)
  2374. {
  2375. if (Convert.ToDouble(item) >= Convert.ToDouble(globalParam.Param2) && Convert.ToDouble(item) <= Convert.ToDouble(globalParam.Param1))
  2376. {
  2377. }
  2378. else
  2379. {
  2380. resultflog = false;
  2381. }
  2382. }
  2383. if (resultflog)
  2384. {
  2385. lockResult1.PhotoPassed = "OK";
  2386. results.Add(true);
  2387. }
  2388. else
  2389. {
  2390. lockResult1.PhotoPassed = "NG";
  2391. results.Add(false);
  2392. }
  2393. }
  2394. lock (_stateLock)
  2395. {
  2396. lockResultsAll.Add(lockResult1);
  2397. }
  2398. App.Current.Dispatcher.Invoke(() =>
  2399. {
  2400. _eventAggregator.GetEvent<LockFinishNotification>().Publish(lockResult1);
  2401. });
  2402. }
  2403. ////排序
  2404. //lock (_stateLock)
  2405. //{
  2406. // var bf1 = lockResultsAll.OrderBy(p => int.Parse(p.PhotoName));
  2407. // lockResultsAll = new List<LockResult>(bf1);
  2408. //}
  2409. }
  2410. catch (Exception ex)
  2411. {
  2412. LogHelper.WriteLogError("执行 AOI 视觉流程时出错", ex);
  2413. SendTaskMessage($"执行 AOI 视觉流程异常: {ex.Message}", MessageLevel.Alarm);
  2414. }
  2415. return (true, results.ToArray(), $"成功");
  2416. }
  2417. catch (Exception ex)
  2418. {
  2419. LogHelper.WriteLogError("处理固定相机检测拍照时出错", ex);
  2420. return (false, null, $"处理固定相机检测拍照时出错");
  2421. }
  2422. });
  2423. }
  2424. /// <summary>
  2425. /// 是否是3D相机
  2426. /// </summary>
  2427. /// <param name="procedureId"></param>
  2428. /// <returns></returns>
  2429. private bool Is3D(Guid procedureId)
  2430. {
  2431. // 获取当前产品
  2432. var currentProduct = _productService.GetCurrentProduct();
  2433. if (currentProduct == null)
  2434. {
  2435. return false;
  2436. }
  2437. var cameraProcedures = currentProduct.CameraProcedures;
  2438. if (cameraProcedures == null || cameraProcedures.Count == 0)
  2439. {
  2440. return false;
  2441. }
  2442. ProcedureModel selectedProcedure = null;
  2443. try
  2444. {
  2445. foreach (var cp in cameraProcedures)
  2446. {
  2447. if (cp?.ProcedureModels == null) continue;
  2448. selectedProcedure = cp.ProcedureModels.FirstOrDefault(pm => pm.Id == procedureId);
  2449. if (selectedProcedure != null) break;
  2450. }
  2451. }
  2452. catch (Exception ex)
  2453. {
  2454. LogHelper.WriteLogError("查找 AOI 点位对应视觉流程时出错", ex);
  2455. }
  2456. if (selectedProcedure == null)
  2457. {
  2458. return false;
  2459. }
  2460. var camera = _cameraService.GetCamera(selectedProcedure.CameraId);
  2461. if (camera == null)
  2462. {
  2463. return false;
  2464. }
  2465. return camera.Is3D;
  2466. }
  2467. /// <summary>
  2468. /// 2D相机先采集图像
  2469. /// </summary>
  2470. /// <param name="procedureId"></param>
  2471. /// <returns></returns>
  2472. private async Task<(bool IsSucceed, ICogImage[] imges, string Message)> GrabImage(int pointIndex, Guid procedureId)
  2473. {
  2474. // 获取当前产品
  2475. var currentProduct = _productService.GetCurrentProduct();
  2476. if (currentProduct == null)
  2477. {
  2478. return (false, null, "当前产品为空,未加载产品!");
  2479. }
  2480. var cameraProcedures = currentProduct.CameraProcedures;
  2481. if (cameraProcedures == null || cameraProcedures.Count == 0)
  2482. {
  2483. SendTaskMessage($"当前产品未配置 CameraProcedures,无法执行视觉流程", MessageLevel.Alarm);
  2484. return (false, null, $"当前产品未配置 CameraProcedures,无法执行视觉流程");
  2485. }
  2486. try
  2487. {
  2488. ProcedureModel selectedProcedure = null;
  2489. try
  2490. {
  2491. foreach (var cp in cameraProcedures)
  2492. {
  2493. if (cp?.ProcedureModels == null) continue;
  2494. selectedProcedure = cp.ProcedureModels.FirstOrDefault(pm => pm.Id == procedureId);
  2495. if (selectedProcedure != null) break;
  2496. }
  2497. }
  2498. catch (Exception ex)
  2499. {
  2500. LogHelper.WriteLogError("查找 AOI 点位对应视觉流程时出错", ex);
  2501. }
  2502. if (selectedProcedure == null)
  2503. {
  2504. SendTaskMessage($"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={pointIndex}", MessageLevel.Alarm);
  2505. return (false, null, $"未找到 AOI 点位对应的视觉流程,Point#{pointIndex} ProcedureId={procedureId}");
  2506. }
  2507. SendTaskMessage($"开始执行 AOI 流程 (Point#{pointIndex}) 流程Id={pointIndex}", MessageLevel.Debug);
  2508. try
  2509. {
  2510. var sysConfig = _configService.GetSystemConfiguration();
  2511. if (selectedProcedure.Id == currentProduct.FixedDownCameraProcedureId && sysConfig.TurnOnAllLightUse == true)
  2512. {
  2513. await _remoteCommandService.SetLightBeforePhoto(selectedProcedure);
  2514. }
  2515. //1. 执行拍照
  2516. return await _remoteCommandService.ExecuteGrabImageAsync(selectedProcedure);
  2517. }
  2518. catch (Exception ex)
  2519. {
  2520. LogHelper.WriteLogError("执行 AOI 视觉图像采集时出错", ex);
  2521. SendTaskMessage($"执行 AOI 视觉图像采集时出错: {ex.Message}", MessageLevel.Alarm);
  2522. }
  2523. return (false, null, $"图像采集失败");
  2524. }
  2525. catch (Exception ex)
  2526. {
  2527. LogHelper.WriteLogError("处理固定相机检测拍照时出错", ex);
  2528. return (false, null, $"处理固定相机检测拍照时出错");
  2529. }
  2530. }
  2531. /// <summary>
  2532. /// 为所有相机设置批处理点数(会调用具体相机实现的 SetBatchPoints)
  2533. /// </summary>
  2534. /// <param name="points"></param>
  2535. public void SetBatchPoints(int CameraNum, int points)
  2536. {
  2537. try
  2538. {
  2539. if (points == 0 || points < 0)
  2540. {
  2541. return;
  2542. }
  2543. var cameras = _cameraService.GetCameraByNumber(CameraNum);
  2544. if (cameras == null) return;
  2545. try
  2546. {
  2547. // 优先针对已知的 SSZNCamera 类型直接调用
  2548. if (cameras is TeamAAS_VP.Core.Cameras.SSZNCamera sszn)
  2549. {
  2550. sszn.CameraRevFinish = false;
  2551. sszn.SetBatchPoints(points);
  2552. }
  2553. }
  2554. catch (Exception ex)
  2555. {
  2556. LogHelper.WriteLogError($"SetBatchPoints to camera {cameras?.Name} failed", ex);
  2557. }
  2558. }
  2559. catch (Exception ex)
  2560. {
  2561. LogHelper.WriteLogError("SetBatchPoints failed", ex);
  2562. }
  2563. }
  2564. public void SetBatchPoints(int[] CameraSpoints)
  2565. {
  2566. try
  2567. {
  2568. for (int i = 0; i < CameraSpoints.Length; i++)
  2569. {
  2570. SetBatchPoints(i + 1, CameraSpoints[i]);
  2571. }
  2572. }
  2573. catch (Exception ex)
  2574. {
  2575. LogHelper.WriteLogError("SetBatchPoints failed", ex);
  2576. }
  2577. }
  2578. #endregion
  2579. #region 方法
  2580. private void SendTaskMessage(string msg, MessageLevel level)
  2581. {
  2582. App.Current.Dispatcher.Invoke(() =>
  2583. {
  2584. _eventAggregator.GetEvent<TaskMessageNotification>().Publish(new Models.MessageStruct() { Message = msg, level = level });
  2585. });
  2586. }
  2587. private async void DoYieldTime(object state)
  2588. {
  2589. try
  2590. {
  2591. //获取当前产品
  2592. CurrentProduct= _productService.GetCurrentProduct();
  2593. var currentproduct = _productService.GetCurrentProduct();
  2594. if (currentproduct == null) return;
  2595. TotalQuantity = await _systemDatabaseService.GetOverallProductionAsync(currentproduct.Name);
  2596. TotalQuantityToday = await _systemDatabaseService.GetTodayProductionAsync(currentproduct.Name);
  2597. CurrentUPH = await _systemDatabaseService.GetLastHourProductionAsync(currentproduct.Name);
  2598. NgNumber = await _systemDatabaseService.GetNGProductionAsync (currentproduct.Name);
  2599. Yield = ((double)TotalQuantityToday - (double)NgNumber) / (double)TotalQuantityToday * 100;
  2600. }
  2601. catch (Exception)
  2602. {
  2603. }
  2604. }
  2605. #region vm启动检测
  2606. /// <summary>
  2607. /// 杀死所有VM有关进程
  2608. /// </summary>
  2609. public void KillVMProcess()
  2610. {
  2611. KillProcess("VisionMasterServerApp");
  2612. KillProcess("VisionMaster");
  2613. KillProcess("VmModuleProxy.exe");
  2614. KillProcess("vServerApp.exe");
  2615. }
  2616. /// <summary>
  2617. /// 杀死指定进程名的进程
  2618. /// </summary>
  2619. /// <param name="strKillName"></param>
  2620. public void KillProcess(string strKillName)
  2621. {
  2622. foreach (System.Diagnostics.Process p in System.Diagnostics.Process.GetProcesses())
  2623. {
  2624. if (p.ProcessName.Contains(strKillName))
  2625. {
  2626. try
  2627. {
  2628. p.Kill();
  2629. p.WaitForExit();
  2630. }
  2631. catch (Exception ex)
  2632. {
  2633. LogHelper.WriteLogError($"杀死进程:{strKillName}时失败!", ex);
  2634. }
  2635. }
  2636. }
  2637. }
  2638. #endregion
  2639. /// <summary>
  2640. /// 记录工位的结果,其他工位要存储的数据项按照键值对集合的形式传入,键为数据项名称,值为数据项的值
  2641. /// </summary>
  2642. /// <param name="stationIndex"></param>
  2643. /// <param name="dfcs"></param>
  2644. /// <param name="productMainSN"></param>
  2645. /// <param name="ct"></param>
  2646. /// <param name="timestamp"></param>
  2647. /// <param name="savePath"></param>
  2648. /// <param name="isFirstEnter"></param>
  2649. /// <returns></returns>
  2650. private bool RecordStationResult(int stationIndex, IEnumerable<DataFormCtq> dfcs, string productMainSN, double ct, DateTime timestamp, string savePath, bool isFirstEnter = true)
  2651. {
  2652. try
  2653. {
  2654. //获取当前工位的配置
  2655. var stationConfig = _configService.GetDeviceInfo();
  2656. if (stationConfig == null) return false;
  2657. //如果保存路径为空,则不保存
  2658. if (string.IsNullOrEmpty(savePath)) return false;
  2659. string fullPath = savePath;
  2660. //如果保存路径是一个文件路径,则直接保存,否则按照工位和日期进行保存
  2661. if (File.Exists(savePath) || Path.HasExtension(savePath))
  2662. {
  2663. fullPath = savePath;
  2664. //如果路径不存在,则创建
  2665. // 创建目录
  2666. string directory = Path.GetDirectoryName(fullPath);
  2667. if (!string.IsNullOrEmpty(directory) && !Directory.Exists(directory))
  2668. {
  2669. Directory.CreateDirectory(directory);
  2670. }
  2671. }
  2672. else
  2673. {
  2674. //结果保存至CSV文件,文件名格式:savePath\yyyy-MM\工位编号_工位名称_yyyy-MM-dd.csv
  2675. string datePath = timestamp.ToString("yyyy-MM") + "\\";
  2676. string dirPath = Path.Combine(savePath, datePath);
  2677. if (!Directory.Exists(dirPath)) Directory.CreateDirectory(dirPath);
  2678. string fileName = $"{stationIndex}_{stationConfig.DeviceName}_{timestamp.ToString("yyyy-MM-dd")}.csv";
  2679. fullPath = Path.Combine(dirPath, fileName);
  2680. }
  2681. StringBuilder sb = new StringBuilder();
  2682. if (!File.Exists(fullPath))
  2683. {
  2684. sb.Append("PPID,PROCESS_NAME,PROCESS_START_TIME,CTQ_NAME,CTQ_VALUE,CTQ_LSL,CTQ_USL,PROCESS_END_TIME,SUPPLIER_NAME,COMMODITY_TYPE,REVISION,WO#,MFG_LOT#," +
  2685. "MFG_ASSY_LINE,PROCESS_OUTCOME,PROCESS_MACHINE_ID,CTQ_UNIT_OF_MEASURE,ERROR_MESSAGE,PD_ATTR_01,PD_ATTR_02,PD_ATTR_03,PD_ATTR_04,PD_ATTR_05");
  2686. sb.AppendLine();
  2687. }
  2688. if (dfcs == null || dfcs.Count() == 0)
  2689. {
  2690. return false;
  2691. }
  2692. foreach (var dfc in dfcs)
  2693. {
  2694. sb.Append($"{dfc.PPID},{dfc.PROCESS_NAME},{dfc.PROCESS_START_TIME},{dfc.CTQ_NAME},{dfc.CTQ_VALUE},{dfc.CTQ_LSL},{dfc.CTQ_USL},{dfc.PROCESS_END_TIME},{dfc.SUPPLIER_NAME},{dfc.COMMODITY_TYPE},{dfc.REVISION},{dfc.WO},{dfc.MFG_LOT},{dfc.MFG_ASSY_LINE},{dfc.PROCESS_OUTCOME},{dfc.PROCESS_MACHINE_ID},{dfc.CTQ_UNIT_OF_MEASURE},{dfc.ERROR_MESSAGE},{dfc.PD_ATTR_01},{dfc.PD_ATTR_02},{dfc.PD_ATTR_03},{dfc.PD_ATTR_04},{dfc.PD_ATTR_05}");
  2695. sb.AppendLine();
  2696. }
  2697. // 使用 StreamWriter 以追加模式打开文件
  2698. StreamWriter sw = new StreamWriter(fullPath, true, Encoding.UTF8);
  2699. sw.Write(sb.ToString());
  2700. sw.Close();
  2701. sw.Dispose();
  2702. return true;
  2703. }
  2704. catch (Exception ex)
  2705. {
  2706. if (!isFirstEnter)
  2707. {
  2708. return false;
  2709. }
  2710. LogHelper.WriteLogError("记录其他工位结果时出错!", ex);
  2711. //我希望在这里生成一个临时文件来保存这次的记录,因为如果本地文件被打开时可能会导致无法写入,如果不保存的话可能会丢失这次的记录,所以我想在这里生成一个临时文件来保存这次的记录
  2712. //生成临时文件的路径,格式为savePath\yyyy-MM\工位编号_yyyy-MM-dd_temp\工位编号_yyyy-MM-dd_HH-mm-ss-fff_temp.csv
  2713. string datePath = timestamp.ToString("yyyy-MM") + "\\";
  2714. string tempDirPath = Path.Combine(savePath, datePath, $"{stationIndex}_{timestamp.ToString("yyyy-MM-dd")}_temp");
  2715. string tempFileName = $"{stationIndex}_{timestamp.ToString("yyyy-MM-dd_HH-mm-ss-fff")}_temp.csv";
  2716. RecordStationResult(stationIndex, dfcs, productMainSN, ct, timestamp, tempFileName, false);
  2717. return false;
  2718. }
  2719. }
  2720. #endregion
  2721. // 用于等待“指定相机的下一张图到达”
  2722. private readonly object _imageSyncLock = new object();
  2723. private readonly Dictionary<Guid, TaskCompletionSource<ICogImage>> _nextImageTcsByCamera =
  2724. new Dictionary<Guid, TaskCompletionSource<ICogImage>>();
  2725. private Task<ICogImage> PrepareNextImageWait(Guid cameraId)
  2726. {
  2727. lock (_imageSyncLock)
  2728. {
  2729. var tcs = new TaskCompletionSource<ICogImage>(TaskCreationOptions.RunContinuationsAsynchronously);
  2730. _nextImageTcsByCamera[cameraId] = tcs;
  2731. return tcs.Task;
  2732. }
  2733. }
  2734. public async Task SignalImageArrived(Guid cameraId, ICogImage image)
  2735. {
  2736. await Task.Delay(500);
  2737. TaskCompletionSource<ICogImage> tcs = null;
  2738. lock (_imageSyncLock)
  2739. {
  2740. _nextImageTcsByCamera.TryGetValue(cameraId, out tcs);
  2741. }
  2742. tcs?.TrySetResult(image);
  2743. }
  2744. public async Task<ICogImage> WaitNextImageAsync(Guid cameraId, int timeoutMs, CancellationToken token)
  2745. {
  2746. var waitTask = PrepareNextImageWait(cameraId);
  2747. var completed = await Task.WhenAny(waitTask, Task.Delay(timeoutMs, token)).ConfigureAwait(false);
  2748. if (completed != waitTask) return null;
  2749. return await waitTask.ConfigureAwait(false);
  2750. }
  2751. //public async Task<bool> WaitImageFlagAsync(int cameraNo, int timeoutMs, CancellationToken token)
  2752. //{
  2753. // if (cameraNo < 0 || cameraNo >= ImageData.Length)
  2754. // {
  2755. // SendTaskMessage($"等待相机图像失败:CameraNo={cameraNo} 越界", MessageLevel.Alarm);
  2756. // return false;
  2757. // }
  2758. // var start = DateTime.UtcNow;
  2759. // while (ImageData[cameraNo] == 0)
  2760. // {
  2761. // token.ThrowIfCancellationRequested();
  2762. // if ((DateTime.UtcNow - start).TotalMilliseconds >= timeoutMs)
  2763. // {
  2764. // SendTaskMessage($"等待相机图像超时:CameraNo={cameraNo} Timeout={timeoutMs}ms", MessageLevel.Alarm);
  2765. // return false;
  2766. // }
  2767. // await Task.Delay(100, token).ConfigureAwait(false);
  2768. // }
  2769. // return true;
  2770. //}
  2771. // ====== 新增:最简等待:TCS + 超时(比 SemaphoreSlim + CurrentCount 轮询更轻、更可靠)======
  2772. private async Task<string> ScanT1Async(int timeoutMs)
  2773. {
  2774. var scannerId = GetDefaultScannerId();
  2775. if (scannerId == Guid.Empty) return null;
  2776. var scanner = _scannerService.GetScanner(scannerId);
  2777. if (scanner == null || !scanner.IsConnected) return null;
  2778. // 关键:先注册等待,再发送 T1,避免“回包先到”导致丢信号
  2779. var tcs = new TaskCompletionSource<string>(TaskCreationOptions.RunContinuationsAsynchronously);
  2780. _scanTcs = tcs;
  2781. await scanner.SendAsync("T1").ConfigureAwait(false);
  2782. var completed = await Task.WhenAny(tcs.Task, Task.Delay(timeoutMs)).ConfigureAwait(false);
  2783. if (completed != tcs.Task)
  2784. {
  2785. // 超时:清掉本次等待,避免下次误用
  2786. if (ReferenceEquals(_scanTcs, tcs)) _scanTcs = null;
  2787. return null;
  2788. }
  2789. var reply = await tcs.Task.ConfigureAwait(false);
  2790. if (ReferenceEquals(_scanTcs, tcs)) _scanTcs = null;
  2791. return reply;
  2792. }
  2793. private Guid GetDefaultScannerId()
  2794. {
  2795. if (_defaultScannerId != Guid.Empty) return _defaultScannerId;
  2796. var scannerInfo = _configService.GetAllScanners()
  2797. .OrderBy(s => s.ScannerNo)
  2798. .FirstOrDefault();
  2799. _defaultScannerId = scannerInfo == null ? Guid.Empty : scannerInfo.Id;
  2800. return _defaultScannerId;
  2801. }
  2802. private async Task Scan_DataReceived(ISerialPortClient client, ReceivedDataEventArgs e)
  2803. {
  2804. try
  2805. {
  2806. // 串口名
  2807. string portName = client.MainSerialPort.PortName;
  2808. // 注意:DataReceived 可能一次收到多段/包含回车换行
  2809. string data = e.ByteBlock.Span.ToString(Encoding.ASCII);
  2810. await Console.Out.WriteLineAsync(data);
  2811. // 取第一段(到 \r 之前),并去掉首尾空白
  2812. string response = data.Split('\r')[0].Trim();
  2813. // 过滤:空数据不要当成一次有效扫码
  2814. if (string.IsNullOrWhiteSpace(response))
  2815. return;
  2816. SendTaskMessage($"扫码机:{portName} Receive:{response}", MessageLevel.Info);
  2817. // 写入结果
  2818. ScanValue = response;
  2819. // 通知等待方继续执行(PLC 逻辑里 Wait 的地方)
  2820. _scanDoneEvent.Set();
  2821. }
  2822. catch (Exception ex)
  2823. {
  2824. LogHelper.WriteLogError("扫码枪接收信息时出错!", ex);
  2825. SendTaskMessage(Lang.扫码枪接收信息时出错 + ex.Message, MessageLevel.Error);
  2826. }
  2827. }
  2828. }
  2829. }