Management.cs 190 KB

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  1. using Cognex.VisionPro.ToolBlock;
  2. using MathNet.Numerics.LinearAlgebra;
  3. using NPOI.SS.Formula.Functions;
  4. using OpenCvSharp;
  5. using Prism.Events;
  6. using Prism.Ioc;
  7. using Prism.Mvvm;
  8. using Prism.Regions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.ObjectModel;
  12. using System.Drawing;
  13. using System.IO;
  14. using System.Linq;
  15. using System.Text;
  16. using System.Threading;
  17. using System.Threading.Tasks;
  18. using System.Windows.Media;
  19. using Team.FFFeederService.Interfaces;
  20. using TeamAAS_VP.Core.PLCs;
  21. using TeamAAS_VP.Core.ScrewDriver;
  22. using TeamAAS_VP.Enums;
  23. using TeamAAS_VP.Events;
  24. using TeamAAS_VP.Interfaces;
  25. using TeamAAS_VP.Models;
  26. using TeamAAS_VP.Resources.Languages;
  27. using TouchSocket.Core;
  28. using TouchSocket.Sockets;
  29. namespace TeamAAS_VP.Core
  30. {
  31. public class Management : BindableBase
  32. {
  33. #region 字段
  34. IRegionManager _regionManager;
  35. IEventAggregator _eventAggregator;
  36. IContainerProvider _container;
  37. IConfigService _configService;
  38. IRobotService _robotService;
  39. ICameraService _cameraService;
  40. IFeederService _feederService;
  41. IPlcService _plcService;
  42. ILightManagerService _lightManagerService;
  43. IProductService _productService;
  44. ICalibrationService _calibrationService;
  45. IRemoteCommandService _remoteCommandService;
  46. ISystemDatabaseService _systemDatabaseService;
  47. IMesService _mesService;
  48. Timer yieldtimer;
  49. private DateTime StartTime = DateTime.Now;
  50. // Pressure collection
  51. /// <summary>
  52. /// 压力采集信号控制CTS
  53. /// </summary>
  54. private CancellationTokenSource[] _pressureCts = new CancellationTokenSource[10];
  55. /// <summary>
  56. /// 压力采集超时CTS
  57. /// </summary>
  58. private CancellationTokenSource[] _pressureTimeoutCts = new CancellationTokenSource[10];
  59. /// <summary>
  60. /// 压力采集CTS
  61. /// </summary>
  62. private CancellationTokenSource[] _pressureLinkedCts = new CancellationTokenSource[10];
  63. /// <summary>
  64. /// 压力数据集合
  65. /// </summary>
  66. private List<(DateTime Timestamp, float Value)>[] _pressureSamples = new List<(DateTime, float)>[10];
  67. /// <summary>
  68. /// 采样间隔毫秒
  69. /// </summary>
  70. private int _pressureSampleIntervalMs = 50; //采样间隔毫秒
  71. /// <summary>
  72. /// 超时自动停止秒数
  73. /// </summary>
  74. private int _pressureMaxDurationSeconds = 30; //超时自动停止秒数
  75. DateTime[] StartCtqTime = new DateTime[3];//开始采集Ctq数据的时间
  76. #endregion
  77. #region 属性
  78. private ObservableCollection<ShowRender> _Renders;
  79. /// <summary>
  80. /// 显示界面
  81. /// </summary>
  82. public ObservableCollection<ShowRender> Renders
  83. {
  84. get { return _Renders; }
  85. set { SetProperty(ref _Renders, value); }
  86. }
  87. public BgCommunicate BgCommunicate { get; private set; }
  88. public BgModbusTcpCommunicate BgModbusTcpCommunicate { get; private set; }
  89. private ObservableCollection<StatusInfo> _Status = new ObservableCollection<StatusInfo>();
  90. /// <summary>
  91. /// 状态栏集合
  92. /// </summary>
  93. public ObservableCollection<StatusInfo> Status
  94. {
  95. get { return _Status; }
  96. set { SetProperty(ref _Status, value); }
  97. }
  98. private Int64 _TotalQuantity;
  99. /// <summary>
  100. /// 总产量
  101. /// </summary>
  102. public Int64 TotalQuantity
  103. {
  104. get { return _TotalQuantity; }
  105. set { SetProperty(ref _TotalQuantity, value); }
  106. }
  107. private Int64 _TotalQuantityToday;
  108. /// <summary>
  109. /// 当天的总产量
  110. /// </summary>
  111. public Int64 TotalQuantityToday
  112. {
  113. get { return _TotalQuantityToday; }
  114. set { SetProperty(ref _TotalQuantityToday, value); }
  115. }
  116. private Int64 _CurrentUPH;
  117. /// <summary>
  118. /// 当前的UPH
  119. /// </summary>
  120. public Int64 CurrentUPH
  121. {
  122. get { return _CurrentUPH; }
  123. set { SetProperty(ref _CurrentUPH, value); }
  124. }
  125. private XYD_ScrewDriver _ScrewDriver;
  126. public XYD_ScrewDriver ScrewDriver
  127. {
  128. get { return _ScrewDriver; }
  129. set { SetProperty(ref _ScrewDriver, value); }
  130. }
  131. public Dictionary<string, object> BackupObject { get; set; } = new Dictionary<string, object>();
  132. private double _CTtime;
  133. /// <summary>
  134. /// ct
  135. /// </summary>
  136. public double CTtime
  137. {
  138. get { return _CTtime; }
  139. set { SetProperty(ref _CTtime, value); }
  140. }
  141. private ObservableCollection<DataFormCtq> _dfc = new ObservableCollection<DataFormCtq>();
  142. /// <summary>
  143. /// CTQ数据集合
  144. /// </summary>
  145. public ObservableCollection<DataFormCtq> DFC
  146. {
  147. get { return _dfc; }
  148. set { SetProperty(ref _dfc, value); }
  149. }
  150. private Int64 _ThrowNumber;
  151. /// <summary>
  152. /// 抛料数
  153. /// </summary>
  154. public Int64 ThrowNumber
  155. {
  156. get { return _ThrowNumber; }
  157. set { SetProperty(ref _ThrowNumber, value); }
  158. }
  159. private Int64 _NgNumber;
  160. /// <summary>
  161. /// ng数量
  162. /// </summary>
  163. public Int64 NgNumber
  164. {
  165. get { return _NgNumber; }
  166. set { SetProperty(ref _NgNumber, value); }
  167. }
  168. private double _Yield;
  169. /// <summary>
  170. /// 良率
  171. /// </summary>
  172. public double Yield
  173. {
  174. get { return _Yield; }
  175. set { SetProperty(ref _Yield, value); }
  176. }
  177. private ObservableCollection<ProductModel> _ProductList;
  178. public ObservableCollection<ProductModel> ProductList
  179. {
  180. get { return _ProductList; }
  181. set { SetProperty(ref _ProductList, value); }
  182. }
  183. #endregion
  184. #region 命令
  185. #endregion
  186. #region 事件
  187. #endregion
  188. public Management(IRegionManager regionManager, IEventAggregator ea, IContainerProvider container, IConfigService configService,
  189. IRobotService robotService, ICameraService cameraService, IFeederService feederService, IPlcService plcService, IProductService productService,
  190. ICalibrationService calibrationService, IRemoteCommandService remoteCommandService, ISystemDatabaseService systemDatabaseService, ILightManagerService lightManagerService,
  191. IMesService mesService)
  192. {
  193. _regionManager = regionManager;
  194. _eventAggregator = ea;
  195. _container = container;
  196. _configService = configService;
  197. _robotService = robotService;
  198. _cameraService = cameraService;
  199. _feederService = feederService;
  200. _plcService = plcService;
  201. _calibrationService = calibrationService;
  202. yieldtimer = new Timer(DoYieldTime, null, 10000, 1000);
  203. Renders = new ObservableCollection<ShowRender>();
  204. _configService = configService;
  205. _productService = productService;
  206. _remoteCommandService = remoteCommandService;
  207. _systemDatabaseService = systemDatabaseService;
  208. _lightManagerService = lightManagerService;
  209. _mesService = mesService;
  210. InitPressure();
  211. }
  212. #region 初始化硬件模块
  213. /// <summary>
  214. /// 初始化Feeder
  215. /// </summary>
  216. /// <returns></returns>
  217. public async Task<(bool IsSucceed, string Msg)> InitFeeders()
  218. {
  219. var feeders = _configService.GetAllFeeders();
  220. StringBuilder sb = new StringBuilder();
  221. foreach (var item in feeders)
  222. {
  223. _feederService.CreateFeeder(item.Id, item.FeederNo, item.FeederName, item.IP, item.Port, item.FeederBrand);
  224. var feeder = _feederService.GetFeeder(item.Id);
  225. Status.Add(new StatusInfo(item.Id, item.FeederName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  226. try
  227. {
  228. feeder.FeederConnectionStatusChanged += Management_FeederConnectionStatusChanged;
  229. await feeder.ConnectAsync(); //连接Feeder
  230. //SendTaskMessage($"{item.FeederName}已连接!", MessageLevel.Debug);
  231. }
  232. catch (Exception ex)
  233. {
  234. sb.AppendLine($"{item.FeederName}:{Lang.断开连接}![{ex.Message}]");
  235. SendTaskMessage($"{item.FeederName}{Lang.断开连接}!", MessageLevel.Alarm);
  236. }
  237. }
  238. if (sb.Length == 0)
  239. {
  240. return (true, "");
  241. }
  242. else
  243. {
  244. return (false, sb.ToString());
  245. }
  246. }
  247. /// <summary>
  248. /// 初始化机器人
  249. /// </summary>
  250. /// <returns></returns>
  251. public async Task<(bool IsSucceed, string Msg)> InitRobots()
  252. {
  253. var robots = _configService.GetAllRobots();
  254. StringBuilder sb = new StringBuilder();
  255. foreach (var item in robots)
  256. {
  257. _robotService.CreateRobot(item.Id, item);
  258. try
  259. {
  260. Status.Add(new StatusInfo(item.Id, item.RobotName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  261. var robot = _robotService.GetRobot(item.Id);
  262. robot.ReceivedEvent += Management_ReceivedEvent;
  263. robot.SendEvent += Management_SendEvent;
  264. robot.ConnectedEvent += Management_ConnectedEvent;
  265. robot.DisconnectedEvent += Management_DisconnectedEvent;
  266. await robot.ConnectAsync(); //连接Robot
  267. SendTaskMessage($"{item.RobotName}{Lang.已连接}!", MessageLevel.Debug);
  268. }
  269. catch (Exception ex)
  270. {
  271. sb.AppendLine($"{item.RobotName}:{Lang.断开连接}![{ex.Message}]");
  272. SendTaskMessage($"{item.RobotName}{Lang.断开连接}!", MessageLevel.Alarm);
  273. }
  274. }
  275. if (sb.Length == 0)
  276. {
  277. return (true, "");
  278. }
  279. else
  280. {
  281. return (false, sb.ToString());
  282. }
  283. }
  284. /// <summary>
  285. /// 初始化PLC
  286. /// </summary>
  287. /// <returns></returns>
  288. public async Task<(bool IsSucceed, string Msg)> InitPlc()
  289. {
  290. var plcs = _configService.GetAllPlcs();
  291. StringBuilder sb = new StringBuilder();
  292. foreach (var item in plcs)
  293. {
  294. try
  295. {
  296. _plcService.CreatePlc(item.Id, item);
  297. var plc = _plcService.GetPlc(item.Id);
  298. Status.Add(new StatusInfo(item.Id, item.Name + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  299. plc.ConnectChangedEvent += Management_PlcConnectChangedEvent;
  300. await plc.ConnectAsync(); //连接PLC
  301. //SendTaskMessage($"{item.Name}{Lang.已连接}!", MessageLevel.Debug);
  302. }
  303. catch (Exception ex)
  304. {
  305. sb.AppendLine($"{item.Name}:{Lang.断开连接}![{ex.Message}]");
  306. SendTaskMessage($"{item.Name}{Lang.断开连接}!", MessageLevel.Alarm);
  307. }
  308. }
  309. try
  310. {
  311. await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
  312. RegisterPlcMonitorAddress();
  313. }
  314. catch (Exception ex)
  315. {
  316. LogHelper.WriteLogError("为PLC写入系统参数和订阅变量时出错", ex);
  317. }
  318. if (sb.Length == 0)
  319. {
  320. return (true, "");
  321. }
  322. else
  323. {
  324. return (false, sb.ToString());
  325. }
  326. }
  327. /// <summary>
  328. /// 初始化相机
  329. /// </summary>
  330. /// <returns></returns>
  331. public async Task<(bool IsSucceed, string Msg)> InitCameras()
  332. {
  333. var cameras = _configService.GetAllCameras();
  334. StringBuilder sb = new StringBuilder();
  335. foreach (var item in cameras)
  336. {
  337. try
  338. {
  339. // Renders.Add(new ShowRender() { Id = item.Id, CameraName = item.CameraName });
  340. _cameraService.CreateCamera(item.Id, item);
  341. var camera = _cameraService.GetCamera(item.Id);
  342. Status.Add(new StatusInfo(item.Id, item.CameraName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
  343. camera.CameraConnectChangedEvent += Management_CameraConnectChangedEvent;
  344. try
  345. {
  346. if (await camera.OpenDeviceAsync())
  347. {
  348. SendTaskMessage($"{item.CameraName}{Lang.已连接}!", MessageLevel.Debug);
  349. }
  350. else
  351. {
  352. SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
  353. sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!");
  354. }
  355. }
  356. catch (Exception ex)
  357. {
  358. SendTaskMessage($"{item.CameraName}{ex.Message}!", MessageLevel.Alarm);
  359. sb.AppendLine($"{item.CameraName}:{ex.Message}!");
  360. }
  361. }
  362. catch (Exception ex)
  363. {
  364. SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
  365. sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!:{ex.Message}");
  366. }
  367. }
  368. //_container.Resolve<ShowVisionRenderViewModel>().Renders = Renders;
  369. if (sb.Length == 0)
  370. {
  371. return (true, "");
  372. }
  373. else
  374. {
  375. return (false, sb.ToString());
  376. }
  377. }
  378. /// <summary>
  379. /// 初始化光源控制器
  380. /// </summary>
  381. /// <returns></returns>
  382. public async Task<(bool IsSucceed, string Msg)> InitLightControllers()
  383. {
  384. var lightcontrollers = _configService.GetAllLightControllers();
  385. StringBuilder sb = new StringBuilder();
  386. foreach (var item in lightcontrollers)
  387. {
  388. try
  389. {
  390. var lishtCtr = await _lightManagerService.RegisterControllerAsync(item.Id, item);
  391. //var lightcontroller = _cameraService.GetLightController(item.Id);
  392. //await lightcontroller.ConnectAsync(); //连接光源控制器
  393. //SendTaskMessage($"{item.LightControllerName}{Lang.已连接}!", MessageLevel.Debug);
  394. }
  395. catch (Exception ex)
  396. {
  397. //sb.AppendLine($"{item.LightControllerName}:{Lang.断开连接}![{ex.Message}]");
  398. //SendTaskMessage($"{item.LightControllerName}{Lang.断开连接}!", MessageLevel.Alarm);
  399. }
  400. }
  401. if (lightcontrollers.Count > 0)
  402. {
  403. var result = await _lightManagerService.ConnectAllAsync();
  404. if (result)
  405. {
  406. return (true, "");
  407. }
  408. else
  409. {
  410. return (false, "Light Controller Connect Failed!");
  411. }
  412. }
  413. return (true, "");
  414. //if (sb.Length == 0)
  415. //{
  416. // return (true, "");
  417. //}
  418. //else
  419. //{
  420. // return (false, sb.ToString());
  421. //}
  422. }
  423. /// <summary>
  424. /// 初始化后台TCP服务器通讯
  425. /// </summary>
  426. public void InitBgTcp()
  427. {
  428. var config = _configService.GetBgTcp();
  429. try
  430. {
  431. BgCommunicate = new BgCommunicate(config);
  432. BgCommunicate.ConnectedEvent += BgCommunicate_ConnectedEvent;
  433. BgCommunicate.DisconnectedEvent += BgCommunicate_DisconnectedEvent;
  434. BgCommunicate.ReceivedEvent += BgCommunicate_ReceivedEvent;
  435. BgCommunicate.SendEvent += BgCommunicate_SendEvent;
  436. BgCommunicate.StartListening();
  437. SendTaskMessage($"{Lang.已开启监听端口}:{config.Port}", MessageLevel.Debug);
  438. }
  439. catch (Exception ex)
  440. {
  441. SendTaskMessage($"{Lang.未开启监听端口}:{config.Port}", MessageLevel.Error);
  442. LogHelper.WriteLogError("开启后台服务器通讯时出错!", ex);
  443. }
  444. }
  445. /// <summary>
  446. /// 初始化后台ModbusTCP从站
  447. /// </summary>
  448. public void InitModbusTcp()
  449. {
  450. try
  451. {
  452. var config = _configService.GetBgModbusTcp();
  453. BgModbusTcpCommunicate = new BgModbusTcpCommunicate(config);
  454. if (config.IsEnabled)
  455. {
  456. BgModbusTcpCommunicate.Listen();
  457. SendTaskMessage($"Start Modbus Tcp Slave:{BgModbusTcpCommunicate.IP}:{BgModbusTcpCommunicate.Port}:{BgModbusTcpCommunicate.SlaveID}", MessageLevel.Debug);
  458. }
  459. }
  460. catch (Exception ex)
  461. {
  462. SendTaskMessage($"No Start Modbus Tcp Slave:{ex.Message}", MessageLevel.Alarm);
  463. LogHelper.WriteLogError("开启后台Modbus TCP通讯时出错!", ex);
  464. }
  465. }
  466. /// <summary>
  467. /// 初始化后台脚本
  468. /// </summary>
  469. public void InitBackgroundcript()
  470. {
  471. try
  472. {
  473. if (!Directory.Exists(FilePath.BackgroundScriptPath))
  474. {
  475. Directory.CreateDirectory(FilePath.BackgroundScriptPath);
  476. }
  477. try
  478. {
  479. string[] files = Directory.GetFiles(FilePath.BackgroundScriptPath);
  480. List<string> ScriptFilesCollection = new List<string>();
  481. foreach (string file in files)
  482. {
  483. string fileName = Path.GetFileName(file);
  484. string fileExtension = Path.GetExtension(file);
  485. if (fileExtension == ".cs")
  486. {
  487. ScriptFilesCollection.Add(file);
  488. }
  489. }
  490. foreach (var item in ScriptFilesCollection)
  491. {
  492. try
  493. {
  494. string script = FileHelper.ReadFile(item);
  495. SendTaskMessage($"{Lang.执行脚本}:{item}", MessageLevel.Info);
  496. Task.Factory.StartNew(() =>
  497. {
  498. ScriptHelper.ExecuteScriptingAsync(script, _regionManager, _eventAggregator, _container, rst =>
  499. {
  500. if (!rst.Item1)
  501. {
  502. foreach (var err in rst.Item2)
  503. {
  504. SendTaskMessage($"{Lang.后台脚本出错}:{err}", MessageLevel.Error);
  505. }
  506. }
  507. });
  508. });
  509. }
  510. catch (Exception ex)
  511. {
  512. LogHelper.WriteLogError($"开启脚本时出错:{item}", ex);
  513. }
  514. }
  515. }
  516. catch (Exception ex)
  517. {
  518. LogHelper.WriteLogError("读取本地脚本文件列表时出错", ex);
  519. }
  520. }
  521. catch (Exception ex)
  522. {
  523. LogHelper.WriteLogError("开启后台脚本时出错!", ex);
  524. }
  525. }
  526. /// <summary>
  527. /// 初始化电批
  528. /// </summary>
  529. /// <returns></returns>
  530. public async Task InitScrewDriver()
  531. {
  532. try
  533. {
  534. var screwDriverConfig = _configService.GetScrewDriverConfig();
  535. ScrewDriver = new XYD_ScrewDriver(screwDriverConfig.IPAdress, screwDriverConfig.Port);
  536. Status.Add(new StatusInfo(ScrewDriver.Id, "电批未连接", new SolidColorBrush(Colors.Red)));
  537. ScrewDriver.ConnectStateChangedEvent += ScrewDriver_ConnectStateChangedEvent;
  538. ScrewDriver.SendTimeout = screwDriverConfig.SendTimeout;
  539. screwDriverConfig.ReceiveTimeout = screwDriverConfig.ReceiveTimeout;
  540. var isConnected = await ScrewDriver.ConnectAsync();
  541. if (isConnected)
  542. {
  543. SendTaskMessage($"电批已连接", MessageLevel.Debug);
  544. }
  545. else
  546. {
  547. SendTaskMessage($"电批连接失败", MessageLevel.Error);
  548. }
  549. }
  550. catch (Exception ex)
  551. {
  552. SendTaskMessage($"电批连接失败:{ex.Message}", MessageLevel.Alarm);
  553. LogHelper.WriteLogError("连接电批时出错!", ex);
  554. }
  555. }
  556. #endregion
  557. #region 机器人指令执行
  558. public Dictionary<Guid, CancellationTokenSource> RobotTCPCollection = new Dictionary<Guid, CancellationTokenSource>();
  559. /// <summary>
  560. /// 机器人TCP接收
  561. /// </summary>
  562. /// <param name="arg1"></param>
  563. /// <param name="arg2"></param>
  564. /// <param name="arg3"></param>
  565. private async void Management_ReceivedEvent(Guid robotid, object arg2, TouchSocket.Sockets.ReceivedDataEventArgs e)
  566. {
  567. try
  568. {
  569. if (!RobotTCPCollection.ContainsKey(robotid))
  570. RobotTCPCollection.Add(robotid, new CancellationTokenSource());
  571. else
  572. {
  573. if (RobotTCPCollection[robotid].IsCancellationRequested)
  574. {
  575. RobotTCPCollection[robotid] = new CancellationTokenSource();
  576. }
  577. }
  578. var robot = await _robotService.GetRobotAsync(robotid);
  579. //从服务器收到信息。但是一般byteBlock和requestInfo会根据适配器呈现不同的值。
  580. var buffer = e.ByteBlock.Span.ToString(robot.GetEncoding());
  581. SendTaskMessage($"{robot.Name}Received:{buffer}", MessageLevel.Info);
  582. var _ = _remoteCommandService.ExecuteAsync(buffer, RobotTCPCollection[robotid].Token, async msg =>
  583. {
  584. try
  585. {
  586. if (robot.ConnectType == TCPConnectType.Client)
  587. {
  588. if (robot.IsConnected)
  589. {
  590. await robot.SendAsync($"{msg}");
  591. }
  592. }
  593. else
  594. {
  595. var cient = (ITcpSessionClient)arg2;
  596. if (cient.Online)
  597. {
  598. await robot.SendAsync(cient, $"{msg}");
  599. }
  600. }
  601. }
  602. catch (Exception ex)
  603. {
  604. LogHelper.WriteLogError("TCP发送数据时出错!", ex);
  605. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  606. }
  607. });
  608. }
  609. catch (Exception ex)
  610. {
  611. LogHelper.WriteLogError("处理机器人接收的命令时出错!", ex);
  612. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  613. }
  614. }
  615. #endregion
  616. #region 机器人&Feeder&相机连接状态事件
  617. /// <summary>
  618. /// 机器人发送事件
  619. /// </summary>
  620. /// <param name="arg1"></param>
  621. /// <param name="arg2"></param>
  622. /// <param name="arg3"></param>
  623. /// <exception cref="NotImplementedException"></exception>
  624. private void Management_SendEvent(Guid robotid, object arg2, string arg3)
  625. {
  626. var r = _robotService.GetRobot(robotid);
  627. SendTaskMessage($"{r.Name}Send:{arg3}", MessageLevel.Info);
  628. }
  629. /// <summary>
  630. /// 机器人断开连接时
  631. /// </summary>
  632. /// <param name="arg1"></param>
  633. /// <param name="arg2"></param>
  634. /// <param name="arg3"></param>
  635. /// <exception cref="NotImplementedException"></exception>
  636. private void Management_DisconnectedEvent(Guid robotid, object arg2, ClosedEventArgs arg3)
  637. {
  638. if (RobotTCPCollection.ContainsKey(robotid))
  639. {
  640. RobotTCPCollection[robotid].Cancel();
  641. }
  642. var r = _configService.GetRobot(robotid);
  643. if (r.ConnectType == TCPConnectType.Server)
  644. {
  645. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  646. SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.断开连接}!", MessageLevel.Error);
  647. var robot = _robotService.GetRobot(robotid);
  648. if (robot.TcpService.Count < 1)
  649. {
  650. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  651. App.Current.Dispatcher.Invoke(new
  652. Action(() =>
  653. {
  654. sta.Message = $"{r.RobotName}{Lang.未连接}";
  655. sta.Background = new SolidColorBrush(Colors.Red);
  656. }));
  657. }
  658. }
  659. else
  660. {
  661. SendTaskMessage($"{r.RobotName}{Lang.断开连接}!", MessageLevel.Error);
  662. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  663. App.Current.Dispatcher.Invoke(new
  664. Action(() =>
  665. {
  666. sta.Message = $"{r.RobotName}{Lang.断开连接}";
  667. sta.Background = new SolidColorBrush(Colors.Red);
  668. }));
  669. }
  670. }
  671. /// <summary>
  672. /// 机器人连接成功时
  673. /// </summary>
  674. /// <param name="arg1"></param>
  675. /// <param name="arg2"></param>
  676. /// <param name="arg3"></param>
  677. /// <exception cref="NotImplementedException"></exception>
  678. private void Management_ConnectedEvent(Guid robotid, object arg2, ConnectedEventArgs arg3)
  679. {
  680. var r = _configService.GetRobot(robotid);
  681. if (r.ConnectType == TCPConnectType.Server)
  682. {
  683. ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
  684. SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.已连接}!", MessageLevel.Debug);
  685. var robot = _robotService.GetRobot(robotid);
  686. if (robot.TcpService.Count > 0)
  687. {
  688. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  689. App.Current.Dispatcher.Invoke(new
  690. Action(() =>
  691. {
  692. sta.Message = $"{r.RobotName}{Lang.已连接}";
  693. sta.Background = new SolidColorBrush(Colors.Green);
  694. }));
  695. }
  696. }
  697. else
  698. {
  699. SendTaskMessage($"{r.RobotName}{Lang.已连接}!", MessageLevel.Debug);
  700. var sta = Status.FirstOrDefault(s => s.ID == robotid);
  701. App.Current.Dispatcher.Invoke(new
  702. Action(() =>
  703. {
  704. sta.Message = $"{r.RobotName}{Lang.已连接}";
  705. sta.Background = new SolidColorBrush(Colors.Green);
  706. }));
  707. }
  708. }
  709. /// <summary>
  710. /// Feeder连接状态改变时
  711. /// </summary>
  712. /// <param name="sender"></param>
  713. /// <param name="state"></param>
  714. private void Management_FeederConnectionStatusChanged(object sender, bool state)
  715. {
  716. IFeeder feeder = sender as IFeeder;
  717. var sta = Status.FirstOrDefault(s => s.ID == feeder.Id);
  718. if (state)
  719. {
  720. App.Current.Dispatcher.Invoke(new
  721. Action(() =>
  722. {
  723. sta.Message = $"{feeder.Name}{Lang.已连接}";
  724. sta.Background = new SolidColorBrush(Colors.Green);
  725. }));
  726. SendTaskMessage($"{feeder.Name}{Lang.已连接}!", MessageLevel.Debug);
  727. }
  728. else
  729. {
  730. App.Current.Dispatcher.Invoke(new
  731. Action(() =>
  732. {
  733. sta.Message = $"{feeder.Name}{Lang.未连接}";
  734. sta.Background = new SolidColorBrush(Colors.Red);
  735. }));
  736. SendTaskMessage($"{feeder.Name}{Lang.断开连接}!", MessageLevel.Error);
  737. }
  738. }
  739. /// <summary>
  740. /// 相机连接或者断开时
  741. /// </summary>
  742. /// <param name="id"></param>
  743. /// <param name="state"></param>
  744. private void Management_CameraConnectChangedEvent(Guid id, bool state)
  745. {
  746. var sta = Status.FirstOrDefault(s => s.ID == id);
  747. var camera = _configService.GetCamera(id);
  748. if (sta != null && camera != null)
  749. {
  750. if (state)
  751. {
  752. App.Current.Dispatcher.Invoke(new Action(() =>
  753. {
  754. sta.Message = $"{camera.CameraName}{Lang.已连接}";
  755. sta.Background = new SolidColorBrush(Colors.Green);
  756. }));
  757. }
  758. else
  759. {
  760. App.Current.Dispatcher.Invoke(new Action(() =>
  761. {
  762. sta.Message = $"{camera.CameraName}{Lang.断开连接}";
  763. sta.Background = new SolidColorBrush(Colors.Red);
  764. }));
  765. }
  766. }
  767. }
  768. /// <summary>
  769. /// PLC连接状态改变事件
  770. /// </summary>
  771. /// <param name="plc"></param>
  772. /// <param name="isconnected"></param>
  773. private async void Management_PlcConnectChangedEvent(object sender, bool isconnected)
  774. {
  775. IPlc plc = sender as IPlc;
  776. var sta = Status.FirstOrDefault(s => s.ID == plc.Id);
  777. if (plc.IsConnected)
  778. {
  779. SendTaskMessage($"{plc.Name}{Lang.已连接}!", MessageLevel.Debug);
  780. if (sta == null) return;
  781. App.Current.Dispatcher.Invoke(new
  782. Action(() =>
  783. {
  784. sta.Message = $"{plc.Name}{Lang.已连接}";
  785. sta.Background = new SolidColorBrush(Colors.Green);
  786. }));
  787. try
  788. {
  789. await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
  790. await WritePositionToPlcAsync();
  791. }
  792. catch (Exception ex)
  793. {
  794. LogHelper.WriteLogError("PLC连接成功时,写入系统参数和点位信息时出错!", ex);
  795. }
  796. }
  797. else
  798. {
  799. SendTaskMessage($"{plc.Name}{Lang.断开连接}!", MessageLevel.Error);
  800. if (sta == null) return;
  801. App.Current.Dispatcher.Invoke(new
  802. Action(() =>
  803. {
  804. sta.Message = $"{plc.Name}{Lang.未连接}";
  805. sta.Background = new SolidColorBrush(Colors.Red);
  806. }));
  807. }
  808. }
  809. /// <summary>
  810. /// 电批连接状态改变时
  811. /// </summary>
  812. /// <param name="screwDevice"></param>
  813. /// <param name="state"></param>
  814. private void ScrewDriver_ConnectStateChangedEvent(object screwDevice, bool state)
  815. {
  816. try
  817. {
  818. XYD_ScrewDriver screwDriver = screwDevice as XYD_ScrewDriver;
  819. if (state)
  820. {
  821. SendTaskMessage($"电批{Lang.已连接}!", MessageLevel.Debug);
  822. var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
  823. App.Current.Dispatcher.Invoke(new
  824. Action(() =>
  825. {
  826. sta.Message = $"电批{Lang.已连接}";
  827. sta.Background = new SolidColorBrush(Colors.Green);
  828. }));
  829. }
  830. else
  831. {
  832. SendTaskMessage($"电批{Lang.未连接}!", MessageLevel.Error);
  833. var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
  834. App.Current.Dispatcher.Invoke(new
  835. Action(() =>
  836. {
  837. sta.Message = $"电批{Lang.未连接}";
  838. sta.Background = new SolidColorBrush(Colors.Red);
  839. }));
  840. }
  841. }
  842. catch (Exception ex)
  843. {
  844. LogHelper.WriteLogError("电批连接状态改变时出错了", ex);
  845. }
  846. }
  847. #endregion
  848. #region 后台服务器通讯事件
  849. private void BgCommunicate_SendEvent(ITcpSessionClient client, string msg)
  850. {
  851. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}] Send To {Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
  852. }
  853. public Dictionary<string, CancellationTokenSource> BgCommunicateollection = new Dictionary<string, CancellationTokenSource>();
  854. private async void BgCommunicate_ReceivedEvent(ITcpSessionClient client, string msg)
  855. {
  856. try
  857. {
  858. if (!BgCommunicateollection.ContainsKey(client.Id))
  859. {
  860. BgCommunicateollection.Add(client.Id, new CancellationTokenSource());
  861. }
  862. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]ReceiveFor{Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
  863. var _ = _remoteCommandService.ExecuteAsync(msg, BgCommunicateollection[client.Id].Token, async response =>
  864. {
  865. try
  866. {
  867. if (!client.Online)
  868. {
  869. return;
  870. }
  871. await BgCommunicate.SendAsync(client, $"{response}");
  872. }
  873. catch (Exception ex)
  874. {
  875. LogHelper.WriteLogError("后台TCP发送数据时出错!", ex);
  876. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  877. }
  878. });
  879. }
  880. catch (Exception ex)
  881. {
  882. LogHelper.WriteLogError("处理后台服务器接收的命令时出错!", ex);
  883. SendTaskMessage(ex.Message, MessageLevel.Alarm);
  884. }
  885. }
  886. private void BgCommunicate_DisconnectedEvent(ITcpSessionClient client, ClosedEventArgs e)
  887. {
  888. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.断开连接}!", MessageLevel.Alarm);
  889. if (BgCommunicateollection.ContainsKey(client.Id))
  890. {
  891. BgCommunicateollection[client.Id].Cancel();
  892. }
  893. }
  894. private void BgCommunicate_ConnectedEvent(ITcpSessionClient client, ConnectedEventArgs e)
  895. {
  896. SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.连接成功}!", MessageLevel.Debug);
  897. }
  898. #endregion
  899. #region PLC
  900. /// <summary>
  901. /// 将系统参数写入PLC
  902. /// </summary>
  903. /// <param name="systemConfiguration"></param>
  904. /// <returns></returns>
  905. public async Task WriteSystemParameterToPlcAsync(SystemConfiguration systemConfiguration)
  906. {
  907. var addressConfig = _configService.GetPlcAddresses();
  908. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  909. if (plc == null || !plc.IsConnected) return;
  910. Dictionary<string, object> nodeValues = new Dictionary<string, object>();
  911. nodeValues.Add(addressConfig.Out_WorkMode.Address, (Int16)systemConfiguration.WorkMode);
  912. nodeValues.Add(addressConfig.Out_PickPointNum.Address, (Int16)systemConfiguration.PickPointNum);
  913. nodeValues.Add(addressConfig.Out_DowmCameraNum.Address, (Int16)systemConfiguration.DowmCameraNum);
  914. nodeValues.Add(addressConfig.Out_UpCameraPickNum.Address, (Int16)systemConfiguration.UpCameraPickNum);
  915. nodeValues.Add(addressConfig.Out_UpCameraPutNum.Address, (Int16)systemConfiguration.UpCameraPutNum);
  916. nodeValues.Add(addressConfig.Out_UPCameracheckNum.Address, (Int16)systemConfiguration.UPCameracheckNum);
  917. nodeValues.Add(addressConfig.Out_FixedCameraPickNum.Address, (Int16)systemConfiguration.FixedCameraPickNum);
  918. nodeValues.Add(addressConfig.Out_FixedCameraPutNum.Address, (Int16)systemConfiguration.FixedCameraPutNum);
  919. nodeValues.Add(addressConfig.Out_FixedCameracheckNum.Address, (Int16)systemConfiguration.FixedCameracheckNum);
  920. nodeValues.Add(addressConfig.Out_ScrewTeachNum.Address, (Int16)systemConfiguration.ScrewTeachNum);
  921. var res = await plc.WriteNodesAsync(nodeValues);
  922. }
  923. /// <summary>
  924. /// 注册需要监控的PLC地址
  925. /// </summary>
  926. public void RegisterPlcMonitorAddress()
  927. {
  928. var addressConfig = _configService.GetPlcAddresses();
  929. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  930. if (plc == null || !plc.IsConnected) return;
  931. //PLC地址数组
  932. List<string> monitorNodeIds = new List<string>()
  933. {
  934. addressConfig.In_DowmCameraExe.Address,
  935. addressConfig.In_UpCameraPickExe.Address,
  936. addressConfig.In_UpCameraPutExe.Address,
  937. addressConfig.In_UPCameracheckExe.Address,
  938. addressConfig.In_FixedCameraPickExe.Address,
  939. addressConfig.In_FixedCameraPutExe.Address,
  940. addressConfig.In_FixedCameracheckExe.Address,
  941. addressConfig.In_RequestPosition.Address,
  942. addressConfig.In_ScrewTeachExe.Address,
  943. addressConfig.In_QrCodePhotoRequest.Address,
  944. addressConfig.In_PickINC.Address,
  945. addressConfig.In_Throw.Address,
  946. };
  947. for (int i = 0; i < 10; i++)
  948. {
  949. monitorNodeIds.Add(string.Format(addressConfig.In_MesCheck.Address, i));
  950. }
  951. for (int i = 0; i < 7; i++)
  952. {
  953. monitorNodeIds.Add(string.Format(addressConfig.In_WorkStart.Address, i));
  954. monitorNodeIds.Add(string.Format(addressConfig.In_WorkDone.Address, i));
  955. }
  956. //订阅PLC地址变化
  957. plc.SubscribeNodes("AutoSensor", monitorNodeIds, PlcCommandTrigger);
  958. }
  959. /// <summary>
  960. /// 写入点位信息给PLC
  961. /// </summary>
  962. /// <returns></returns>
  963. public async Task WritePositionToPlcAsync()
  964. {
  965. var addressConfig = _configService.GetPlcAddresses();
  966. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  967. if (plc == null || !plc.IsConnected) return;
  968. var current = _productService.GetCurrentProduct();
  969. if (current == null) return;
  970. if (current.PickCameraPoints != null && current.PickCameraPoints.Count > 0)
  971. {
  972. foreach (var item in current.PickCameraPoints)
  973. {
  974. await item.WriteToPlcAddress(addressConfig.Out_PickCamera, plc);
  975. }
  976. }
  977. if (current.PickPoints != null && current.PickPoints.Count > 0)
  978. {
  979. foreach (var item in current.PickPoints)
  980. {
  981. await item.WriteToPlcAddress(addressConfig.Out_Pick, plc);
  982. }
  983. }
  984. if (current.SecPosCameraPoints != null && current.SecPosCameraPoints.Count > 0)
  985. {
  986. foreach (var item in current.SecPosCameraPoints)
  987. {
  988. await item.WriteToPlcAddress(addressConfig.Out_SecPosCamera, plc);
  989. }
  990. }
  991. if (current.ScrewCameraPoints != null && current.ScrewCameraPoints.Count > 0)
  992. {
  993. foreach (var item in current.ScrewCameraPoints)
  994. {
  995. await item.WriteToPlcAddress(addressConfig.Out_ScrewCamera, plc);
  996. }
  997. }
  998. if (current.ScrewPoints != null && current.ScrewPoints.Count > 0)
  999. {
  1000. foreach (var item in current.ScrewPoints)
  1001. {
  1002. await item.WriteToPlcAddressEx(addressConfig.Out_Screw, plc);
  1003. }
  1004. await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)current.ScrewPoints.Count);
  1005. }
  1006. if (current.CheckCameraPoints != null && current.CheckCameraPoints.Count > 0)
  1007. {
  1008. foreach (var item in current.CheckCameraPoints)
  1009. {
  1010. await item.WriteToPlcAddress(addressConfig.Out_CheckCamera, plc);
  1011. }
  1012. }
  1013. if (current.RemovePoints != null && current.RemovePoints.Count > 0)
  1014. {
  1015. foreach (var item in current.RemovePoints)
  1016. {
  1017. await item.WriteToPlcAddress(addressConfig.Out_RemovePos, plc);
  1018. }
  1019. }
  1020. if (current.PressurePlacePoints != null && current.PressurePlacePoints.Count > 0)
  1021. {
  1022. foreach (var item in current.PressurePlacePoints)
  1023. {
  1024. await item.WriteToPlcAddress(addressConfig.Out_PressurePlace, plc);
  1025. }
  1026. }
  1027. if (current.IndependentCamerPoints != null && current.IndependentCamerPoints.Count > 0)
  1028. {
  1029. foreach (var item in current.IndependentCamerPoints)
  1030. {
  1031. await item.WriteToPlcAddress(addressConfig.Out_IndependentCamer, plc);
  1032. }
  1033. }
  1034. if (current.QrCodePoints != null && current.QrCodePoints.Count > 0)
  1035. {
  1036. foreach (var item in current.QrCodePoints)
  1037. {
  1038. await item.WriteToPlcAddress(addressConfig.Out_QrCodeCamera, plc);
  1039. }
  1040. }
  1041. }
  1042. public async Task WriteParameterToPlcAsync()
  1043. {
  1044. var addressConfig = _configService.GetPlcAddresses();
  1045. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1046. if (plc == null || !plc.IsConnected) return;
  1047. // 获取当前产品
  1048. var currentProduct = _productService.GetCurrentProduct();
  1049. if (currentProduct == null) return;
  1050. try
  1051. {
  1052. if (currentProduct.GlobalParamEx == null) currentProduct.GlobalParamEx = new Models.Product.ProductGlobalParamEx();
  1053. if (currentProduct.GlobalParamEx.AssemblyPressure == null) currentProduct.GlobalParamEx.AssemblyPressure = new PressureModel();
  1054. if (currentProduct.GlobalParamEx.DownPressure == null) currentProduct.GlobalParamEx.DownPressure = new PressureModel();
  1055. await plc.WriteNodeAsync(addressConfig.PUT_Down_Time.Address, currentProduct.GlobalParamEx.AssemblyPressure.PressureTime);
  1056. await plc.WriteNodeAsync(addressConfig.PUT_WetOut_Num.Address, currentProduct.GlobalParamEx.AssemblyPressure.PressureNum);
  1057. await plc.WriteNodeAsync(addressConfig.PUT_WetOut_Num_max.Address, currentProduct.GlobalParamEx.AssemblyPressure.PressureNumMax);
  1058. await plc.WriteNodeAsync(addressConfig.Down_Time.Address, currentProduct.GlobalParamEx.DownPressure.PressureTime);
  1059. await plc.WriteNodeAsync(addressConfig.Down_WetOut_Num.Address, currentProduct.GlobalParamEx.DownPressure.PressureNum);
  1060. await plc.WriteNodeAsync(addressConfig.Down_WetOut_Num_max.Address, currentProduct.GlobalParamEx.DownPressure.PressureNumMax);
  1061. }
  1062. catch (Exception)
  1063. {
  1064. }
  1065. }
  1066. /// <summary>
  1067. /// 固定向上相机拍照结果
  1068. /// </summary>
  1069. OpenCvSharp.Point3f[] DowmCameraResults = new OpenCvSharp.Point3f[10];
  1070. /// <summary>
  1071. /// 移动向下相机拍照结果
  1072. /// </summary>
  1073. OpenCvSharp.Point3f[] UpCameraPutResults = new OpenCvSharp.Point3f[10];
  1074. /// <summary>
  1075. /// 取料移动相机拍照结果
  1076. /// </summary>
  1077. OpenCvSharp.Point3f UpCameraPickResult = new OpenCvSharp.Point3f();
  1078. /// <summary>
  1079. /// 最终组装位置
  1080. /// </summary>
  1081. OpenCvSharp.Point3f PlaceActualCoord = new OpenCvSharp.Point3f();
  1082. /// <summary>
  1083. /// 零件SN
  1084. /// </summary>
  1085. string PartSN = "";
  1086. /// <summary>
  1087. /// 产品SN
  1088. /// </summary>
  1089. string[] ProductMainSN = new string[10];//产品主sn
  1090. /// <summary>
  1091. /// 工单信息
  1092. /// </summary>
  1093. string[] wo = new string[10];
  1094. string[] model_num = new string[10];//产品model_num
  1095. string[] color = new string[10];//产品color
  1096. /// <summary>
  1097. /// 复检结果
  1098. /// </summary>
  1099. string gapString = "";
  1100. /// <summary>
  1101. /// 二次定位相机的工具坐标
  1102. /// </summary>
  1103. ToolCoord DownTool = new ToolCoord();
  1104. double _FixedUpCameraAngle = 0;
  1105. double _MoveCameraAngle = 0;
  1106. bool _LastDowmCameraExe = false;
  1107. bool _LastScrewTeachExe = false;
  1108. bool _LastUpCameraPickExe = false;
  1109. bool _LastUpCameraPutExe = false;
  1110. bool _LastUPCameracheckExe = false;
  1111. bool _LastFixedCameraPickExe = false;
  1112. bool _LastFixedCameraPutExe = false;
  1113. bool _LastFixedCameracheckExe = false;
  1114. bool _LastThrowExe = false;
  1115. Int16[] _LastWorkStart = new Int16[7];
  1116. Int16 _LastQrCodePhotoRequest = 0;
  1117. Int16[] _LastWorkDone = new Int16[7];
  1118. Int16 _LastRequestPosition = 0;
  1119. Int16 _LastPickINC = 0;
  1120. Int16[] _LastMesCheck = new Int16[10];
  1121. DateTime[] _LastMesCheckTime = new DateTime[10];
  1122. double[] currentPressure = new double[10];//当前压力
  1123. /// <summary>
  1124. /// PLC命令触发时
  1125. /// </summary>
  1126. /// <param name="tuple"></param>
  1127. private async void PlcCommandTrigger((string key, string nodeId, object value) tuple)
  1128. {
  1129. try
  1130. {
  1131. if (tuple.key != "AutoSensor")
  1132. {
  1133. return;
  1134. }
  1135. var addressConfig = _configService.GetPlcAddresses();
  1136. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  1137. if (plc == null || !plc.IsConnected) return;
  1138. // 获取当前产品
  1139. var currentProduct = _productService.GetCurrentProduct();
  1140. if (currentProduct == null)
  1141. {
  1142. return;
  1143. }
  1144. ////获取产品编码
  1145. //_productService.CurrentProductCode = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, 0));
  1146. ////如果产品编码为空,则以当前的时间戳作为编码
  1147. //if (string.IsNullOrEmpty(_productService.CurrentProductCode))
  1148. //{
  1149. // _productService.CurrentProductCode = DateTime.Now.ToString("yyyyMMddHHmmssfff");
  1150. //}
  1151. bool isDryMode = plc.ReadNode<bool>(addressConfig.In_DryMode.Address);
  1152. // 触发下相机拍照--下相机拍屏幕,预定位
  1153. if (addressConfig.In_DowmCameraExe.Address.Contains(tuple.nodeId))
  1154. {
  1155. if (tuple.value is bool state)
  1156. {
  1157. if (_LastDowmCameraExe != state)
  1158. {
  1159. _LastDowmCameraExe = state;
  1160. }
  1161. else
  1162. {
  1163. return;
  1164. }
  1165. if (state)
  1166. {
  1167. SendTaskMessage($"触发下相机拍照...", MessageLevel.Debug);
  1168. //相机的编号
  1169. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_DowmCameraNum.Address);
  1170. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1171. // 获取机器人当前坐标
  1172. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1173. if (robot == null)
  1174. {
  1175. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1176. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1177. return;
  1178. }
  1179. var currentPosition = robot.GetRobotPos();
  1180. //如果下相机拍照的次数是1,则判断用时拍照的相机是几个
  1181. int downCameraNum = _configService.GetSystemConfiguration().DowmCameraNum;
  1182. if (downCameraNum == 1)
  1183. {
  1184. //如果下相机2的流程id为空,则表示只有一个下相机
  1185. if (currentProduct.FixedUpCamera2ProcedureId == Guid.Empty)
  1186. {
  1187. //获取固定向上相机1的流程
  1188. var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1189. if (process == null)
  1190. {
  1191. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1192. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1193. return;
  1194. }
  1195. // 执行视觉任务
  1196. var _cts = new CancellationTokenSource();
  1197. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
  1198. if (isDryMode)
  1199. {
  1200. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1201. return;
  1202. }
  1203. if (visionResult.IsSucceed)
  1204. {
  1205. //float toolX = (float)(visionResult.X - currentPosition.X);
  1206. //float toolY = (float)(visionResult.Y - currentPosition.Y);
  1207. DowmCameraResults[0] = new OpenCvSharp.Point3f((float)visionResult.X, (float)visionResult.Y, (float)visionResult.U);
  1208. //DownTool = new PointF(toolX, toolY);
  1209. //以LCD的的上边中心创建工具坐标
  1210. DownTool.ComputeTool(currentPosition.X, currentPosition.Y, currentPosition.U, DowmCameraResults[0].X, DowmCameraResults[0].Y);
  1211. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1212. return;
  1213. }
  1214. else
  1215. {
  1216. if (isDryMode)
  1217. {
  1218. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1219. return;
  1220. }
  1221. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1222. return;
  1223. }
  1224. }
  1225. else
  1226. {
  1227. //获取固定向上相机1的流程
  1228. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1229. if (process1 == null)
  1230. {
  1231. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1232. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1233. return;
  1234. }
  1235. //获取固定向上相机2的流程
  1236. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera2ProcedureId);
  1237. if (process2 == null)
  1238. {
  1239. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera2ProcedureId}", MessageLevel.Alarm);
  1240. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1241. return;
  1242. }
  1243. // 执行视觉任务
  1244. var _cts = new CancellationTokenSource();
  1245. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, null, _cts.Token, 1, null);
  1246. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, null, _cts.Token, 2, null);
  1247. var visionResults = await Task.WhenAll(task1, task2);
  1248. if (isDryMode)
  1249. {
  1250. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1251. return;
  1252. }
  1253. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1254. {
  1255. float toolX = (float)(visionResults[0].X + visionResults[1].X) / 2;
  1256. float toolY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
  1257. _FixedUpCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
  1258. SendTaskMessage($"屏幕中心点位:{toolX:F3},{toolY:F4},{_FixedUpCameraAngle:F4}", MessageLevel.Info);
  1259. SendTaskMessage($"当前机器人点位:{currentPosition.X:F3},{currentPosition.Y:F4},{currentPosition.U:F4}", MessageLevel.Info);
  1260. DowmCameraResults[0] = new OpenCvSharp.Point3f(toolX, toolY, (float)_FixedUpCameraAngle);
  1261. //DownTool = new PointF(toolX, toolY);
  1262. //以LCD的的上边中心创建工具坐标
  1263. DownTool.ComputeTool(currentPosition.X, currentPosition.Y, currentPosition.U, DowmCameraResults[0].X, DowmCameraResults[0].Y);
  1264. SendTaskMessage($"屏幕Tool:{DownTool.X:F3},{DownTool.Y:F4}", MessageLevel.Info);
  1265. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1266. return;
  1267. }
  1268. else
  1269. {
  1270. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1271. return;
  1272. }
  1273. }
  1274. }
  1275. else if (downCameraNum == 2)
  1276. {
  1277. if (isDryMode)
  1278. {
  1279. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1280. return;
  1281. }
  1282. //如果下相机2的流程id为空,则表示只有一个下相机
  1283. if (currentProduct.FixedUpCamera2ProcedureId == Guid.Empty)
  1284. {
  1285. //获取固定向上相机1的流程
  1286. //var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1287. //if (process == null)
  1288. //{
  1289. // SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1290. // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1291. // return;
  1292. //}
  1293. //// 执行视觉任务
  1294. //var _cts = new CancellationTokenSource();
  1295. //var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token);
  1296. //if (visionResult.IsSucceed)
  1297. //{
  1298. // float toolX = (float)(visionResult.X - currentPosition.X);
  1299. // float toolY = (float)(visionResult.Y - currentPosition.Y);
  1300. // DowmCameraResults[cameraIndex] = new PointF(toolX, toolX);
  1301. // if (cameraIndex == downCameraNum)
  1302. // {
  1303. // //求取多个DowmCameraResults的中心点
  1304. // DownTool = new PointF(toolX, toolX);
  1305. // }
  1306. // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1307. // return;
  1308. //}
  1309. //else
  1310. //{
  1311. // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1312. // return;
  1313. //}
  1314. //暂时没有应用场景,不支持
  1315. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1316. return;
  1317. }
  1318. else
  1319. {
  1320. //获取固定向上相机1的流程
  1321. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1322. if (process1 == null)
  1323. {
  1324. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1325. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1326. return;
  1327. }
  1328. //获取固定向上相机2的流程
  1329. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera2ProcedureId);
  1330. if (process2 == null)
  1331. {
  1332. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera2ProcedureId}", MessageLevel.Alarm);
  1333. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1334. return;
  1335. }
  1336. // 执行视觉任务
  1337. var _cts = new CancellationTokenSource();
  1338. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1339. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1340. var visionResults = await Task.WhenAll(task1, task2);
  1341. if (isDryMode)
  1342. {
  1343. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1344. return;
  1345. }
  1346. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1347. {
  1348. float toolX = (float)(visionResults[0].X + visionResults[1].X) / 2;
  1349. float toolY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
  1350. _FixedUpCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
  1351. DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)_FixedUpCameraAngle);
  1352. //DownTool = new PointF(toolX, toolY);
  1353. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
  1354. return;
  1355. }
  1356. else
  1357. {
  1358. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1359. return;
  1360. }
  1361. }
  1362. }
  1363. else
  1364. {
  1365. //暂时没有应用场景,不支持
  1366. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  1367. return;
  1368. }
  1369. }
  1370. else
  1371. {
  1372. SendTaskMessage($"触发下相机拍照信号已关闭", MessageLevel.Alarm);
  1373. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)0);
  1374. }
  1375. }
  1376. }
  1377. // 触发下相机拍照披头
  1378. if (addressConfig.In_ScrewTeachExe.Address.Contains(tuple.nodeId))
  1379. {
  1380. if (tuple.value is bool state)
  1381. {
  1382. if (_LastScrewTeachExe != state)
  1383. {
  1384. _LastScrewTeachExe = state;
  1385. }
  1386. else
  1387. {
  1388. return;
  1389. }
  1390. if (state)
  1391. {
  1392. SendTaskMessage($"触发下相机拍照...", MessageLevel.Debug);
  1393. //相机的编号
  1394. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_DowmCameraNum.Address);
  1395. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1396. // 获取流程
  1397. //var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
  1398. //if (process == null)
  1399. //{
  1400. // SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
  1401. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
  1402. // return;
  1403. //}
  1404. //// 获取机器人当前坐标
  1405. //var robot = _robotService.GetAllRobots().FirstOrDefault();
  1406. //if (robot == null)
  1407. //{
  1408. // SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1409. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
  1410. // return;
  1411. //}
  1412. //var currentPosition = robot.GetRobotPos();
  1413. //// 执行视觉任务
  1414. //var _cts = new CancellationTokenSource();
  1415. //var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, null, _cts.Token);
  1416. //if (visionResult.IsSucceed)
  1417. //{
  1418. // //披头偏差
  1419. // float offsetX = (float)(visionResult.X - currentPosition.X);
  1420. // float offsetY = (float)(visionResult.Y - currentPosition.Y);
  1421. // DowmCameraResults[cameraIndex] = new PointF(offsetX, offsetY);
  1422. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)1);
  1423. // return;
  1424. //}
  1425. //else
  1426. //{
  1427. // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
  1428. // return;
  1429. //}
  1430. }
  1431. else
  1432. {
  1433. SendTaskMessage($"触发下相机拍照信号已关闭", MessageLevel.Alarm);
  1434. await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)0);
  1435. }
  1436. }
  1437. }
  1438. // 触发上相机取料拍照
  1439. else if (addressConfig.In_UpCameraPickExe.Address.Contains(tuple.nodeId))
  1440. {
  1441. if (tuple.value is bool state)
  1442. {
  1443. if (_LastUpCameraPickExe != state)
  1444. {
  1445. _LastUpCameraPickExe = state;
  1446. }
  1447. else
  1448. {
  1449. return;
  1450. }
  1451. if (state)
  1452. {
  1453. SendTaskMessage($"触发上相机取料拍照...", MessageLevel.Debug);
  1454. //相机的编号
  1455. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UpCameraPickNum.Address);
  1456. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1457. // 获取机器人当前坐标
  1458. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1459. if (robot == null)
  1460. {
  1461. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1462. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1463. return;
  1464. }
  1465. var currentPosition = robot.GetRobotPos();
  1466. //如果上相机2的流程id为空,则表示只有一个下相机
  1467. if (currentProduct.MoveDownCamer2PickPhotoProcedureId == Guid.Empty)
  1468. {
  1469. //获取移动向下相机1的流程
  1470. var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1PickPhotoProcedureId);
  1471. if (process == null)
  1472. {
  1473. SendTaskMessage($"移动向下相机1视觉流程,流程ID:{currentProduct.MoveDownCamer1PickPhotoProcedureId}", MessageLevel.Alarm);
  1474. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1475. return;
  1476. }
  1477. // 执行视觉任务
  1478. var _cts = new CancellationTokenSource();
  1479. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
  1480. if (isDryMode)
  1481. {
  1482. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1483. return;
  1484. }
  1485. if (visionResult.IsSucceed)
  1486. {
  1487. currentProduct.PickPoints[0].X_Position = (float)visionResult.X;
  1488. currentProduct.PickPoints[0].Y_Position = (float)visionResult.Y;
  1489. //currentProduct.PickPoints[0].U_Position += (float)visionResult.U;
  1490. await currentProduct.ScrewPoints[0].WriteToPlcAddress(addressConfig.Out_Pick, plc);
  1491. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1492. return;
  1493. }
  1494. else
  1495. {
  1496. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1497. return;
  1498. }
  1499. }
  1500. else
  1501. {
  1502. //获取固定向上相机1的流程
  1503. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1PickPhotoProcedureId);
  1504. if (process1 == null)
  1505. {
  1506. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamer1PickPhotoProcedureId}", MessageLevel.Alarm);
  1507. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1508. return;
  1509. }
  1510. //获取固定向上相机2的流程
  1511. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer2PickPhotoProcedureId);
  1512. if (process2 == null)
  1513. {
  1514. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamer2PickPhotoProcedureId}", MessageLevel.Alarm);
  1515. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1516. return;
  1517. }
  1518. // 执行视觉任务
  1519. var _cts = new CancellationTokenSource();
  1520. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1521. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1522. var visionResults = await Task.WhenAll(task1, task2);
  1523. if (isDryMode)
  1524. {
  1525. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1526. return;
  1527. }
  1528. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1529. {
  1530. float tool1X = (float)(visionResults[0].X - visionResults[0].X);
  1531. float tool1Y = (float)(visionResults[0].Y - visionResults[0].Y);
  1532. float tool2X = (float)(visionResults[1].X - visionResults[1].X);
  1533. float tool2Y = (float)(visionResults[1].Y - visionResults[1].Y);
  1534. float toolX = (tool1X + tool2X) / 2;
  1535. float toolY = (tool1Y + tool2Y) / 2;
  1536. //计算两个点的线角度
  1537. currentProduct.PickPoints[0].X_Position = (float)toolX;
  1538. currentProduct.PickPoints[0].Y_Position = (float)toolY;
  1539. //currentProduct.PickPoints[0].U_Position += (float)visionResult.U;
  1540. await currentProduct.ScrewPoints[0].WriteToPlcAddress(addressConfig.Out_Pick, plc);
  1541. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
  1542. return;
  1543. }
  1544. else
  1545. {
  1546. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
  1547. return;
  1548. }
  1549. }
  1550. }
  1551. else
  1552. {
  1553. SendTaskMessage($"触发上相机取料拍照信号已关闭", MessageLevel.Alarm);
  1554. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)0);
  1555. }
  1556. }
  1557. }
  1558. // 上相机锁附/组装拍照
  1559. else if (addressConfig.In_UpCameraPutExe.Address.Contains(tuple.nodeId))
  1560. {
  1561. if (tuple.value is bool state)
  1562. {
  1563. if (_LastUpCameraPutExe != state)
  1564. {
  1565. _LastUpCameraPutExe = state;
  1566. }
  1567. else
  1568. {
  1569. return;
  1570. }
  1571. if (state)
  1572. {
  1573. SendTaskMessage($"触发上相机锁附/组装拍照...", MessageLevel.Debug);
  1574. //相机的编号
  1575. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UpCameraPutNum.Address);
  1576. SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
  1577. // 获取机器人当前坐标
  1578. var robot = _robotService.GetAllRobots().FirstOrDefault();
  1579. if (robot == null)
  1580. {
  1581. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  1582. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1583. return;
  1584. }
  1585. var currentPosition = robot.GetRobotPos();
  1586. //如果上相机2的流程id为空,则表示只有一个上相机
  1587. if (currentProduct.MoveDownCamera2LockPhotoProcedureId == Guid.Empty)
  1588. {
  1589. //获取移动向下相机1的流程
  1590. var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera1LockPhotoProcedureId);
  1591. if (process == null)
  1592. {
  1593. SendTaskMessage($"移动向下相机1视觉流程,流程ID:{currentProduct.MoveDownCamera1LockPhotoProcedureId}", MessageLevel.Alarm);
  1594. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1595. return;
  1596. }
  1597. // 执行视觉任务
  1598. var _cts = new CancellationTokenSource();
  1599. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
  1600. if (isDryMode)
  1601. {
  1602. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1603. return;
  1604. }
  1605. if (visionResult.IsSucceed)
  1606. {
  1607. UpCameraPutResults[cameraIndex] = new OpenCvSharp.Point3f((float)visionResult.X, (float)visionResult.Y, (float)visionResult.U);
  1608. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1609. return;
  1610. }
  1611. else
  1612. {
  1613. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1614. return;
  1615. }
  1616. }
  1617. else
  1618. {
  1619. //获取移动向下相机1的流程
  1620. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera1LockPhotoProcedureId);
  1621. if (process1 == null)
  1622. {
  1623. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamera1LockPhotoProcedureId}", MessageLevel.Alarm);
  1624. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1625. return;
  1626. }
  1627. //获取移动向下相机2的流程
  1628. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera2LockPhotoProcedureId);
  1629. if (process2 == null)
  1630. {
  1631. SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamera2LockPhotoProcedureId}", MessageLevel.Alarm);
  1632. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1633. return;
  1634. }
  1635. // 执行视觉任务
  1636. var _cts = new CancellationTokenSource();
  1637. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
  1638. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
  1639. var visionResults = await Task.WhenAll(task1, task2);
  1640. if (isDryMode)
  1641. {
  1642. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1643. return;
  1644. }
  1645. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
  1646. {
  1647. float centerX = (float)(visionResults[0].X + visionResults[1].X) / 2;
  1648. float centerY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
  1649. _MoveCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
  1650. UpCameraPutResults[cameraIndex] = new OpenCvSharp.Point3f(centerX, centerY, (float)_MoveCameraAngle);
  1651. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
  1652. return;
  1653. }
  1654. else
  1655. {
  1656. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
  1657. return;
  1658. }
  1659. }
  1660. }
  1661. else
  1662. {
  1663. SendTaskMessage($"触发上相机锁附/组装拍照信号已关闭", MessageLevel.Alarm);
  1664. await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)0);
  1665. }
  1666. }
  1667. }
  1668. // 上相机检测拍照
  1669. else if (addressConfig.In_UPCameracheckExe.Address.Contains(tuple.nodeId))
  1670. {
  1671. if (tuple.value is bool state)
  1672. {
  1673. if (_LastUPCameracheckExe != state)
  1674. {
  1675. _LastUPCameracheckExe = state;
  1676. }
  1677. else
  1678. {
  1679. return;
  1680. }
  1681. if (state)
  1682. {
  1683. SendTaskMessage($"触发上相机检测拍照...", MessageLevel.Debug);
  1684. //相机的编号
  1685. Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UPCameracheckNum.Address);
  1686. if (isDryMode)
  1687. {
  1688. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1689. return;
  1690. }
  1691. //视觉流程ID
  1692. Guid procedureId = Guid.Empty;
  1693. //获取锁付拍照的点位
  1694. var pos = currentProduct.CheckCameraPoints.FirstOrDefault(p => p.Number == cameraIndex);
  1695. if (pos != null)
  1696. {
  1697. procedureId = pos.VisionProcessID;
  1698. }
  1699. // 获取流程
  1700. var process = _productService.GetCurrentProductProcedureModelById(procedureId);
  1701. if (process == null)
  1702. {
  1703. SendTaskMessage(string.Format("未找到点位:{0}的视觉流程:{1}", cameraIndex, procedureId), MessageLevel.Alarm);
  1704. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
  1705. return;
  1706. }
  1707. // 执行视觉任务
  1708. var _cts = new CancellationTokenSource();
  1709. var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, null, _cts.Token, cameraIndex, null);
  1710. if (visionResult.IsSucceed)
  1711. {
  1712. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1713. SendTaskMessage($"点位{cameraIndex}检测OK", MessageLevel.Debug);
  1714. }
  1715. else
  1716. {
  1717. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
  1718. SendTaskMessage($"点位{cameraIndex}检测NG", MessageLevel.Error);
  1719. }
  1720. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
  1721. }
  1722. else
  1723. {
  1724. SendTaskMessage($"触发上相机检测拍照信号已关闭", MessageLevel.Alarm);
  1725. await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)0);
  1726. }
  1727. }
  1728. }
  1729. // 固定相机取料拍照--屏幕拍照,取上边沿中心(防呆作用)
  1730. else if (addressConfig.In_FixedCameraPickExe.Address.Contains(tuple.nodeId))
  1731. {
  1732. if (tuple.value is bool state)
  1733. {
  1734. if (_LastFixedCameraPickExe != state)
  1735. {
  1736. _LastFixedCameraPickExe = state;
  1737. }
  1738. else
  1739. {
  1740. return;
  1741. }
  1742. if (state)
  1743. {
  1744. SendTaskMessage($"触发固定相机取料拍照...", MessageLevel.Debug);
  1745. //相机的编号
  1746. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameraPickNum.Address);
  1747. if (currentProduct.IndependentCamer1AuxProcedureId == Guid.Empty)
  1748. {
  1749. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1750. return;
  1751. }
  1752. if (currentProduct.IndependentCamer2AuxProcedureId == Guid.Empty)
  1753. {
  1754. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1755. return;
  1756. }
  1757. if (currentProduct.IndependentCamer3AuxProcedureId == Guid.Empty)
  1758. {
  1759. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1760. return;
  1761. }
  1762. if (currentProduct.IndependentCamer4AuxProcedureId == Guid.Empty)
  1763. {
  1764. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1765. return;
  1766. }
  1767. //获取四个独立相机的流程id
  1768. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer1AuxProcedureId);
  1769. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer2AuxProcedureId);
  1770. var process3 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer3AuxProcedureId);
  1771. var process4 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer4AuxProcedureId);
  1772. // 执行视觉任务
  1773. var _cts = new CancellationTokenSource();
  1774. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, null, _cts.Token, 1, null);
  1775. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, null, _cts.Token, 2, null);
  1776. var task3 = _remoteCommandService.ExecutePhotoGetSinglePoint(process3, null, null, _cts.Token, 3, null);
  1777. var task4 = _remoteCommandService.ExecutePhotoGetSinglePoint(process4, null, null, _cts.Token, 4, null);
  1778. var visionResults = await Task.WhenAll(task1, task2, task3, task4);
  1779. if (isDryMode)
  1780. {
  1781. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1782. return;
  1783. }
  1784. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed && visionResults[2].IsSucceed && visionResults[3].IsSucceed)
  1785. {
  1786. Vector<double> p1 = Vector<double>.Build.Dense(new double[] { visionResults[0].X, visionResults[0].Y });
  1787. Vector<double> p2 = Vector<double>.Build.Dense(new double[] { visionResults[1].X, visionResults[1].Y });
  1788. Vector<double> p3 = Vector<double>.Build.Dense(new double[] { visionResults[2].X, visionResults[2].Y });
  1789. Vector<double> p4 = Vector<double>.Build.Dense(new double[] { visionResults[3].X, visionResults[3].Y });
  1790. //var center = RectangleCenterCalculator.CalculateByDirectMethod(new List<Vector<double>> { p1, p2, p3, p4 });
  1791. var center = RectangleCenterCalculator.CalculateOptimalCenter(new List<Vector<double>> { p1, p2, p3, p4 });//0215修改,不考虑点顺序
  1792. //UpCameraPutResults[1].X = (float)center.Center[0];
  1793. //UpCameraPutResults[1].Y = (float)center.Center[1];
  1794. //UpCameraPutResults[1].Z = (float)center.MajorAxisAngle;
  1795. UpCameraPutResults[1].X = ((float)center.TopLeft[0] + (float)center.TopRight[0]) / 2;
  1796. UpCameraPutResults[1].Y = ((float)center.TopLeft[1] + (float)center.TopRight[1]) / 2;
  1797. UpCameraPutResults[1].Z = (float)center.MajorAxisAngle;
  1798. SendTaskMessage($"LCD拍照结果:X={UpCameraPutResults[1].X},Y={UpCameraPutResults[1].Y},Angle={UpCameraPutResults[1].Z}", MessageLevel.Info);
  1799. var dist1 = RectangleCenterCalculator.Distance(center.TopLeft, center.TopRight);//长1
  1800. var dist2 = RectangleCenterCalculator.Distance(center.TopRight, center.BottomRight);//宽1
  1801. var dist3 = RectangleCenterCalculator.Distance(center.BottomLeft, center.BottomRight);//长2
  1802. var dist4 = RectangleCenterCalculator.Distance(center.TopLeft, center.BottomLeft);//宽2
  1803. LogHelper.WriteLogInfo($"dist1={dist1};dist2={dist2};dist3={dist3};dist4={dist4};");
  1804. if (currentProduct.GlobalParamListCollection.Count >= 4)
  1805. {
  1806. var param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 2);
  1807. if (param != null)//长
  1808. {
  1809. var length = Double.Parse(param.Param1);
  1810. var limtDown = Double.Parse(param.Param2);
  1811. var LimtUp = Double.Parse(param.Param3);
  1812. if (!(((length + limtDown) <= dist1) && (dist1 <= (length + LimtUp)) && (((length + limtDown) <= dist3) && (dist3 <= (length + LimtUp)))))
  1813. {
  1814. SendTaskMessage($"屏幕长度超范围:长1={dist1},长2={dist3},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Alarm);
  1815. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1816. return;
  1817. }
  1818. SendTaskMessage($"屏幕长度防呆:长1={dist1},长2={dist3},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Info);
  1819. }
  1820. param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 3);
  1821. if (param != null)//宽
  1822. {
  1823. var length = Double.Parse(param.Param1);
  1824. var limtDown = Double.Parse(param.Param2);
  1825. var LimtUp = Double.Parse(param.Param3);
  1826. if (!(((length + limtDown) <= dist2) && (dist2 <= (length + LimtUp)) && (((length + limtDown) <= dist4) && (dist4 <= (length + LimtUp)))))
  1827. {
  1828. SendTaskMessage($"屏幕宽度超范围:宽1={dist2},宽2={dist4},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Alarm);
  1829. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1830. return;
  1831. }
  1832. SendTaskMessage($"屏幕宽度防呆:宽1={dist2},宽2={dist4},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Info);
  1833. }
  1834. if (currentProduct.GlobalParamListCollection.Count >= 7)
  1835. {
  1836. param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 4);
  1837. if (param != null)//X防呆
  1838. {
  1839. var Limt_val = Double.Parse(param.Param1);
  1840. var limtDown = Double.Parse(param.Param2);
  1841. var LimtUp = Double.Parse(param.Param3);
  1842. var dist = UpCameraPutResults[1].X - UpCameraPutResults[0].X;
  1843. if (!(((Limt_val + limtDown) <= dist) && (dist <= (Limt_val + LimtUp))))
  1844. {
  1845. SendTaskMessage($"贴合X防呆超限:X实际差值={dist},X允许差值={Limt_val},下限={limtDown},上限={LimtUp}", MessageLevel.Info);
  1846. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1847. return;
  1848. }
  1849. SendTaskMessage($"贴合X防呆:X实际差值={dist},X允许差值={Limt_val},下限={limtDown},上限={LimtUp}", MessageLevel.Info);
  1850. }
  1851. param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 5);
  1852. if (param != null)//Y防呆
  1853. {
  1854. var Limt_val = Double.Parse(param.Param1);
  1855. var limtDown = Double.Parse(param.Param2);
  1856. var LimtUp = Double.Parse(param.Param3);
  1857. var dist = UpCameraPutResults[1].Y - UpCameraPutResults[0].Y;
  1858. if (!(((Limt_val + limtDown) <= dist) && (dist <= (Limt_val + LimtUp))))
  1859. {
  1860. SendTaskMessage($"贴合Y防呆超限:Y实际差值={dist},Y允许差值={Limt_val},下限={limtDown},上限={LimtUp}", MessageLevel.Info);
  1861. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1862. return;
  1863. }
  1864. SendTaskMessage($"贴合Y防呆:Y实际差值={dist},Y允许差值={Limt_val},下限={limtDown},上限={LimtUp}", MessageLevel.Info);
  1865. }
  1866. param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 6);
  1867. if (param != null)//U防呆
  1868. {
  1869. var Limt_val = Double.Parse(param.Param1);
  1870. var limtDown = Double.Parse(param.Param2);
  1871. var LimtUp = Double.Parse(param.Param3);
  1872. var dist = UpCameraPutResults[1].Z - UpCameraPutResults[0].Z;
  1873. if (!(((Limt_val + limtDown) <= dist) && (dist <= (Limt_val + LimtUp))))
  1874. {
  1875. SendTaskMessage($"贴合U防呆超限:U实际差值={dist},X允许差值={Limt_val},下限={limtDown},上限={LimtUp}", MessageLevel.Info);
  1876. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1877. return;
  1878. }
  1879. SendTaskMessage($"贴合U防呆:U实际差值={dist},X允许差值={Limt_val},下限={limtDown},上限={LimtUp}", MessageLevel.Info);
  1880. }
  1881. }
  1882. }
  1883. }
  1884. else
  1885. {
  1886. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)2);
  1887. return;
  1888. }
  1889. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
  1890. }
  1891. else
  1892. {
  1893. SendTaskMessage($"触发固定相机取料拍照信号已关闭", MessageLevel.Alarm);
  1894. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)0);
  1895. }
  1896. }
  1897. }
  1898. // 固定相机锁附/组装拍照--外壳拍照
  1899. else if (addressConfig.In_FixedCameraPutExe.Address.Contains(tuple.nodeId))
  1900. {
  1901. if (tuple.value is bool state)
  1902. {
  1903. if (_LastFixedCameraPutExe != state)
  1904. {
  1905. _LastFixedCameraPutExe = state;
  1906. }
  1907. else
  1908. {
  1909. return;
  1910. }
  1911. if (state)
  1912. {
  1913. SendTaskMessage($"触发固定相机锁附/组装拍照...", MessageLevel.Debug);
  1914. //相机的编号
  1915. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameraPutNum.Address);
  1916. if (currentProduct.IndependentCamer1ProductProcedureId == Guid.Empty)
  1917. {
  1918. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1919. return;
  1920. }
  1921. if (currentProduct.IndependentCamer2ProductProcedureId == Guid.Empty)
  1922. {
  1923. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1924. return;
  1925. }
  1926. if (currentProduct.IndependentCamer3ProductProcedureId == Guid.Empty)
  1927. {
  1928. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1929. return;
  1930. }
  1931. if (currentProduct.IndependentCamer4ProductProcedureId == Guid.Empty)
  1932. {
  1933. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1934. return;
  1935. }
  1936. //获取四个独立相机的流程id
  1937. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer1ProductProcedureId);
  1938. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer2ProductProcedureId);
  1939. var process3 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer3ProductProcedureId);
  1940. var process4 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer4ProductProcedureId);
  1941. // 执行视觉任务
  1942. var _cts = new CancellationTokenSource();
  1943. var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, null, _cts.Token, 1, null);
  1944. var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, null, _cts.Token, 2, null);
  1945. var task3 = _remoteCommandService.ExecutePhotoGetSinglePoint(process3, null, null, _cts.Token, 3, null);
  1946. var task4 = _remoteCommandService.ExecutePhotoGetSinglePoint(process4, null, null, _cts.Token, 4, null);
  1947. var visionResults = await Task.WhenAll(task1, task2, task3, task4);
  1948. if (isDryMode)
  1949. {
  1950. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)1);
  1951. return;
  1952. }
  1953. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed && visionResults[2].IsSucceed && visionResults[3].IsSucceed)
  1954. {
  1955. Vector<double> p1 = Vector<double>.Build.Dense(new double[] { visionResults[0].X, visionResults[0].Y });
  1956. Vector<double> p2 = Vector<double>.Build.Dense(new double[] { visionResults[1].X, visionResults[1].Y });
  1957. Vector<double> p3 = Vector<double>.Build.Dense(new double[] { visionResults[2].X, visionResults[2].Y });
  1958. Vector<double> p4 = Vector<double>.Build.Dense(new double[] { visionResults[3].X, visionResults[3].Y });
  1959. //var center = RectangleCenterCalculator.CalculateByDirectMethod(new List<Vector<double>> { p1, p2, p3, p4 });
  1960. var center = RectangleCenterCalculator.CalculateOptimalCenter(new List<Vector<double>> { p1, p2, p3, p4 });//0215修改,不考虑点顺序
  1961. //UpCameraPutResults[0].X = (float)center.Center[0];
  1962. //UpCameraPutResults[0].Y = (float)center.Center[1];
  1963. UpCameraPutResults[0].X = ((float)center.TopLeft[0] + (float)center.TopRight[0]) / 2;
  1964. UpCameraPutResults[0].Y = ((float)center.TopLeft[1] + (float)center.TopRight[1]) / 2;
  1965. UpCameraPutResults[0].Z = (float)center.MajorAxisAngle;
  1966. SendTaskMessage($"产品拍照结果:X={UpCameraPutResults[0].X},Y={UpCameraPutResults[0].Y},Angle={UpCameraPutResults[0].Z}", MessageLevel.Info);
  1967. var dist1 = RectangleCenterCalculator.Distance(center.TopLeft, center.TopRight);//长1
  1968. var dist2 = RectangleCenterCalculator.Distance(center.TopRight, center.BottomRight);//宽1
  1969. var dist3 = RectangleCenterCalculator.Distance(center.BottomLeft, center.BottomRight);//长2
  1970. var dist4 = RectangleCenterCalculator.Distance(center.TopLeft, center.BottomLeft);//宽2
  1971. LogHelper.WriteLogInfo($"dist1={dist1};dist2={dist2};dist3={dist3};dist4={dist4};");
  1972. if (currentProduct.GlobalParamListCollection.Count >= 4)
  1973. {
  1974. var param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 0);
  1975. if (param != null)//长
  1976. {
  1977. var length = Double.Parse(param.Param1);
  1978. var limtDown = Double.Parse(param.Param2);
  1979. var LimtUp = Double.Parse(param.Param3);
  1980. if (!(((length + limtDown) <= dist1) && (dist1 <= (length + LimtUp)) && (((length + limtDown) <= dist3) && (dist3 <= (length + LimtUp)))))
  1981. {
  1982. SendTaskMessage($"外壳长度超范围:长1={dist1},长2={dist3},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Alarm);
  1983. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1984. return;
  1985. }
  1986. SendTaskMessage($"外壳长度防呆:长1={dist1},长2={dist3},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Info);
  1987. }
  1988. param = currentProduct.GlobalParamListCollection.FirstOrDefault(p => p.Number == 1);
  1989. if (param != null)//宽
  1990. {
  1991. var length = Double.Parse(param.Param1);
  1992. var limtDown = Double.Parse(param.Param2);
  1993. var LimtUp = Double.Parse(param.Param3);
  1994. if (!(((length + limtDown) <= dist2) && (dist2 <= (length + LimtUp)) && (((length + limtDown) <= dist4) && (dist4 <= (length + LimtUp)))))
  1995. {
  1996. SendTaskMessage($"外壳宽度超范围:宽1={dist2},宽2={dist4},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Alarm);
  1997. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  1998. return;
  1999. }
  2000. SendTaskMessage($"外壳宽度防呆:宽1={dist2},宽2={dist4},para1={length},para2={limtDown},para3={LimtUp}", MessageLevel.Info);
  2001. }
  2002. }
  2003. }
  2004. else
  2005. {
  2006. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)2);
  2007. return;
  2008. }
  2009. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)1);
  2010. }
  2011. else
  2012. {
  2013. SendTaskMessage($"触发固定相机锁附/组装拍照信号已关闭", MessageLevel.Alarm);
  2014. await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)0);
  2015. }
  2016. }
  2017. }
  2018. // 固定相机检测拍照
  2019. else if (addressConfig.In_FixedCameracheckExe.Address.Contains(tuple.nodeId))
  2020. {
  2021. if (tuple.value is bool state)
  2022. {
  2023. if (_LastFixedCameracheckExe != state)
  2024. {
  2025. _LastFixedCameracheckExe = state;
  2026. }
  2027. else
  2028. {
  2029. return;
  2030. }
  2031. if (state)
  2032. {
  2033. SendTaskMessage($"触发固定相机检测拍照...", MessageLevel.Debug);
  2034. //相机的编号
  2035. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameracheckNum.Address);
  2036. if (currentProduct.IndependentCamer1CheckProcedureId == Guid.Empty)
  2037. {
  2038. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  2039. return;
  2040. }
  2041. if (currentProduct.IndependentCamer2CheckProcedureId == Guid.Empty)
  2042. {
  2043. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  2044. return;
  2045. }
  2046. if (currentProduct.IndependentCamer3CheckProcedureId == Guid.Empty)
  2047. {
  2048. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  2049. return;
  2050. }
  2051. if (currentProduct.IndependentCamer4CheckProcedureId == Guid.Empty)
  2052. {
  2053. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  2054. return;
  2055. }
  2056. //获取四个独立相机的流程id
  2057. var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer1CheckProcedureId);
  2058. var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer2CheckProcedureId);
  2059. var process3 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer3CheckProcedureId);
  2060. var process4 = _productService.GetCurrentProductProcedureModelById(currentProduct.IndependentCamer4CheckProcedureId);
  2061. // 执行视觉任务(复检结果gap)
  2062. var _cts = new CancellationTokenSource();
  2063. var task1 = _remoteCommandService.ExecutePhotoGetDistance(process1, null, null, _cts.Token, 1, null);
  2064. var task2 = _remoteCommandService.ExecutePhotoGetDistance(process2, null, null, _cts.Token, 2, null);
  2065. var task3 = _remoteCommandService.ExecutePhotoGetDistance(process3, null, null, _cts.Token, 3, null);
  2066. var task4 = _remoteCommandService.ExecutePhotoGetDistance(process4, null, null, _cts.Token, 4, null);
  2067. var visionResults = await Task.WhenAll(task1, task2, task3, task4);
  2068. if (isDryMode)
  2069. {
  2070. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)1);
  2071. return;
  2072. }
  2073. if (visionResults[0].IsSucceed && visionResults[1].IsSucceed && visionResults[2].IsSucceed && visionResults[3].IsSucceed)
  2074. {
  2075. SendTaskMessage($"固定相机检测OK", MessageLevel.Debug);
  2076. SendTaskMessage($"流程1结果:{visionResults[0].distance}", MessageLevel.Debug);
  2077. SendTaskMessage($"流程2结果:{visionResults[1].distance}", MessageLevel.Debug);
  2078. SendTaskMessage($"流程3结果:{visionResults[2].distance}", MessageLevel.Debug);
  2079. SendTaskMessage($"流程4结果:{visionResults[3].distance}", MessageLevel.Debug);
  2080. gapString = $"{visionResults[0].distance.Split(',')[1]},{visionResults[1].distance.Split(',')[1]},{visionResults[2].distance.Split(',')[1]},{visionResults[3].distance.Split(',')[1]}";
  2081. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)1);
  2082. return;
  2083. }
  2084. else
  2085. {
  2086. string res1 = "", res2 = "", res3 = "", res4 = "";
  2087. if (visionResults[0].IsSucceed)
  2088. {
  2089. res1 = visionResults[0].distance.Split(',')[1];
  2090. }
  2091. if (visionResults[1].IsSucceed)
  2092. {
  2093. res2 = visionResults[1].distance.Split(',')[1];
  2094. }
  2095. if (visionResults[2].IsSucceed)
  2096. {
  2097. res3 = visionResults[2].distance.Split(',')[1];
  2098. }
  2099. if (visionResults[3].IsSucceed)
  2100. {
  2101. res4 = visionResults[3].distance.Split(',')[1];
  2102. }
  2103. SendTaskMessage($"固定相机检测NG", MessageLevel.Error);
  2104. gapString = $"{res1},{res2},{res3},{res4}";
  2105. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
  2106. return;
  2107. }
  2108. }
  2109. else
  2110. {
  2111. SendTaskMessage($"触发固定相机检测拍照信号已关闭", MessageLevel.Alarm);
  2112. await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)0);
  2113. }
  2114. }
  2115. }
  2116. // 多相机坐标合并
  2117. else if (addressConfig.In_RequestPosition.Address.Contains(tuple.nodeId))
  2118. {
  2119. if (tuple.value is Int16 state)
  2120. {
  2121. if (_LastRequestPosition != state)
  2122. {
  2123. _LastRequestPosition = state;
  2124. }
  2125. else
  2126. {
  2127. return;
  2128. }
  2129. if (state == 1)
  2130. {
  2131. SendTaskMessage($"收到多相机坐标合并请求,开始合并...", MessageLevel.Debug);
  2132. if (isDryMode)//空跑模式
  2133. {
  2134. var point1 = currentProduct.ScrewPoints[0].Clone();
  2135. SendTaskMessage($"空跑模式点:1,{point1.X_Position:F3},{point1.Y_Position:F4},{point1.U_Position:F4}", MessageLevel.Info);
  2136. await point1.WriteToPlcAddress(addressConfig.Out_Screw, plc);
  2137. await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
  2138. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
  2139. return;
  2140. }
  2141. // 获取机器人当前坐标
  2142. var robot = _robotService.GetAllRobots().FirstOrDefault();
  2143. if (robot == null)
  2144. {
  2145. SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
  2146. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  2147. return;
  2148. }
  2149. var currentPosition = robot.GetRobotPos();
  2150. //已经通过下相机拍屏幕两角获取--DownTool
  2151. //以LCD的中线创建工具坐标
  2152. //ToolCoord toolCoord = new ToolCoord();
  2153. //toolCoord.ComputeTool(currentPosition.X, currentPosition.Y, currentPosition.U, UpCameraPutResults[1].X, UpCameraPutResults[1].Y);
  2154. //添加新的补偿算法--20260213
  2155. double offset_X = 0, offset_Y = 0, offset_U = 0;
  2156. var current = _productService.GetCurrentProduct();
  2157. if (current.ScrewPoints == null || current.ScrewPoints.Count <= 0)
  2158. {
  2159. SendTaskMessage($"未找到任务贴合补偿参数", MessageLevel.Alarm);
  2160. await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
  2161. return;
  2162. }
  2163. offset_X = current.ScrewPoints[0].X_Offset;
  2164. offset_Y = current.ScrewPoints[0].Y_Offset;
  2165. offset_U = current.ScrewPoints[0].U_Offset;
  2166. SendTaskMessage($"放料补偿:X={offset_X},Y={offset_Y},U={offset_U}", MessageLevel.Info);
  2167. //利用补偿偏差算出,补偿后的壳体中心,p_new
  2168. ToolCoord toolCoord2 = new ToolCoord();
  2169. toolCoord2.SetTool(offset_X, offset_Y);
  2170. var p_new_Vector = Vector<double>.Build.Dense(new double[] { UpCameraPutResults[0].X, UpCameraPutResults[0].Y });
  2171. var p_new = toolCoord2.GetToolnCoord(p_new_Vector, UpCameraPutResults[0].Z);
  2172. SendTaskMessage($"放料原点:1,{UpCameraPutResults[0].X:F3},{UpCameraPutResults[0].Y:F4},{UpCameraPutResults[0].Z:F4}", MessageLevel.Info);
  2173. SendTaskMessage($"放料补偿点:2,{p_new[0]:F3},{p_new[1]:F4},{UpCameraPutResults[0].Z:F4}", MessageLevel.Info);
  2174. //计算放料角度--带入下相机的角度
  2175. double angle = currentPosition.U - DowmCameraResults[0].Z + UpCameraPutResults[0].Z + offset_U;
  2176. //将产品的中心点坐标转换为Tool0下的坐标
  2177. var point = currentProduct.ScrewPoints[0].Clone();
  2178. //var pn = Vector<double>.Build.Dense(new double[] { UpCameraPutResults[0].X, UpCameraPutResults[0].Y });
  2179. var pn = p_new;
  2180. //var p0 = toolCoord.GetTool0Coord(pn, angle);
  2181. var p0 = DownTool.GetTool0Coord(pn, angle);//下相机拍照tool,动态Tool
  2182. point.X_Position = (float)p0[0];
  2183. point.Y_Position = (float)p0[1];
  2184. point.U_Position = (float)angle;
  2185. PlaceActualCoord = new OpenCvSharp.Point3f(point.X_Position, point.Y_Position, point.U_Position);
  2186. //SendTaskMessage($"点:1,{point.X_Position:F3},{point.Y_Position:F4},{point.U_Position:F4}", MessageLevel.Info);
  2187. SendTaskMessage($"目标点:3,{point.X_Position:F3},{point.Y_Position:F4},{point.U_Position:F4}", MessageLevel.Info);
  2188. await point.WriteToPlcAddressEx2(addressConfig.Out_Screw, plc);//补偿参数提前代入计算,直接发最终点位
  2189. await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
  2190. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
  2191. //原计算方法--20260213
  2192. ////计算放料角度
  2193. //double angle = currentPosition.U - UpCameraPutResults[1].Z + UpCameraPutResults[0].Z;
  2194. ////将产品的中心点坐标转换为Tool0下的坐标
  2195. //var point = currentProduct.ScrewPoints[0].Clone();
  2196. //var pn = Vector<double>.Build.Dense(new double[] { UpCameraPutResults[0].X, UpCameraPutResults[0].Y });
  2197. //var p0 = toolCoord.GetTool0Coord(pn, angle);
  2198. //point.X_Position = (float)p0[0];
  2199. //point.Y_Position = (float)p0[1];
  2200. //point.U_Position = (float)angle;
  2201. //PlaceActualCoord = new OpenCvSharp.Point3f(point.X_Position, point.Y_Position, point.U_Position);
  2202. //SendTaskMessage($"点:1,{point.X_Position:F3},{point.Y_Position:F4},{point.U_Position:F4}", MessageLevel.Info);
  2203. //await point.WriteToPlcAddress(addressConfig.Out_Screw, plc);
  2204. //await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
  2205. //await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
  2206. }
  2207. else
  2208. {
  2209. SendTaskMessage($"多相机坐标合并请求已结束或被取消,state={state}", MessageLevel.Alarm);
  2210. await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)0);
  2211. }
  2212. }
  2213. }
  2214. // 螺丝供料器螺丝递减
  2215. else if (addressConfig.In_PickINC.Address.Contains(tuple.nodeId))
  2216. {
  2217. if (tuple.value is Int16 state)
  2218. {
  2219. if (_LastPickINC != state)
  2220. {
  2221. _LastPickINC = state;
  2222. }
  2223. else
  2224. {
  2225. return;
  2226. }
  2227. if (state != 0)
  2228. {
  2229. SendTaskMessage($"螺丝供料器...", MessageLevel.Info);
  2230. await plc.WriteNodeAsync(addressConfig.In_PickINC.Address, (Int16)0);
  2231. }
  2232. }
  2233. }
  2234. // PLC请求二维码拍照
  2235. else if (addressConfig.In_QrCodePhotoRequest.Address.Contains(tuple.nodeId))
  2236. {
  2237. if (tuple.value is Int16 state)
  2238. {
  2239. if (_LastQrCodePhotoRequest != state)
  2240. {
  2241. _LastQrCodePhotoRequest = state;
  2242. }
  2243. else
  2244. {
  2245. return;
  2246. }
  2247. if (state == 1)
  2248. {
  2249. //相机的编号
  2250. //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_QrCodeCamera_ScanNum.Address);
  2251. //SendTaskMessage(string.Format("扫码编号", cameraIndex), MessageLevel.Info);
  2252. Guid qrCodeProcedureId = currentProduct.QrCodeProcedureId;
  2253. //视觉流程ID
  2254. var qrCodeProcess = _productService.GetCurrentProductProcedureModelById(qrCodeProcedureId);
  2255. if (qrCodeProcess == null)
  2256. {
  2257. SendTaskMessage($"未找到二维码视觉流程,流程ID: {qrCodeProcedureId}", MessageLevel.Alarm);
  2258. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)2);
  2259. return;
  2260. }
  2261. SendTaskMessage($"开始执行二维码扫码视觉流程", MessageLevel.Debug);
  2262. var _cts = new CancellationTokenSource();
  2263. await _remoteCommandService.SetLightBeforePhoto(qrCodeProcess);
  2264. var qrCodeResult = _remoteCommandService.ExecutePhoto(1, qrCodeProcess, out CogToolBlockTerminalCollection outputCollection);
  2265. if (qrCodeResult && outputCollection.Contains("QR"))
  2266. {
  2267. PartSN = outputCollection["QR"].Value as string;
  2268. if (!string.IsNullOrEmpty(PartSN))
  2269. {
  2270. await plc.WriteNodeAsync(addressConfig.Out_PartCode.Address, PartSN);
  2271. SendTaskMessage($"二维码扫码成功:{PartSN}", MessageLevel.Info);
  2272. var stationConfig = _configService.GetDeviceInfo(0);
  2273. if (stationConfig.EnableMES)
  2274. {
  2275. (bool isSuccess, string response) = await _mesService.StationGetEx2Async(0, PartSN, "", 2);//询问零件码,是否可以使用
  2276. if (!isSuccess)//如果二维码已使用,则返回false
  2277. {
  2278. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)3);
  2279. return;
  2280. }
  2281. }
  2282. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)1);
  2283. }
  2284. else
  2285. {
  2286. PartSN = "";
  2287. SendTaskMessage("二维码扫码失败", MessageLevel.Alarm);
  2288. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)2);
  2289. return;
  2290. }
  2291. }
  2292. else
  2293. {
  2294. PartSN = "";
  2295. SendTaskMessage("二维码扫码失败", MessageLevel.Alarm);
  2296. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)2);
  2297. return;
  2298. }
  2299. }
  2300. else
  2301. {
  2302. SendTaskMessage("二维码拍照点位发送信号已关闭", MessageLevel.Alarm);
  2303. await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)0);
  2304. }
  2305. }
  2306. }
  2307. // 抛料计数
  2308. else if (addressConfig.In_Throw.Address.Contains(tuple.nodeId))
  2309. {
  2310. if (tuple.value is bool state)
  2311. {
  2312. if (_LastThrowExe != state)
  2313. {
  2314. _LastThrowExe = state;
  2315. }
  2316. else
  2317. {
  2318. return;
  2319. }
  2320. if (state)
  2321. {
  2322. SendTaskMessage("收到抛料信号", MessageLevel.Info);
  2323. await _systemDatabaseService.RecordThrowNumberAsync(new ThrowRecord()
  2324. {
  2325. DayTime = DateTime.Now,
  2326. ThrowCount = 1
  2327. });
  2328. }
  2329. }
  2330. }
  2331. else
  2332. {
  2333. // 过站检查
  2334. for (int i = 0; i < 10; i++)
  2335. {
  2336. if (string.Format(addressConfig.In_MesCheck.Address, i).Contains(tuple.nodeId))
  2337. {
  2338. if (tuple.value is Int16 state)
  2339. {
  2340. if (_LastMesCheck[i] != state)
  2341. {
  2342. _LastMesCheck[i] = state;
  2343. }
  2344. else
  2345. {
  2346. return;
  2347. }
  2348. var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  2349. string comp = PartSN;
  2350. SendTaskMessage($"产品sn:{code},辅料码:{comp}", MessageLevel.Info);
  2351. //询问mes
  2352. if (state == 1)
  2353. {
  2354. // 这里缺少从MES获取产品配方的内容,需要补充
  2355. _LastMesCheckTime[i] = (await _mesService.GetServerTimeAsync(i, code, 2)).Now;
  2356. //获取当前工位的配置
  2357. var stationConfig = _configService.GetDeviceInfo(i);
  2358. if (stationConfig.EnableDoubleMes)
  2359. {
  2360. SendTaskMessage($"收到{i}:{stationConfig.DeviceName}过站检查请求(当站是否生产)(当前需要双MES验证)...", MessageLevel.Debug);
  2361. LogHelper.WriteLogMes($"【mes开始QUERY】");
  2362. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  2363. (bool isSuccess, string response) = await _mesService.StationGetExAsync(i, code, PartSN, 2);//询问mes
  2364. if (isSuccess)
  2365. {
  2366. LogHelper.WriteLogMes($"询问mes成功");
  2367. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  2368. string ProductMainSN_Temp = "";
  2369. string[] item = response.Split('\n');
  2370. //获取过度件sn
  2371. string snItem = item.FirstOrDefault(f => f.Contains("sn="));
  2372. if (snItem != null)
  2373. {
  2374. ProductMainSN_Temp = snItem.Replace("sn=", "").Trim();
  2375. SendTaskMessage($"过度件sn:{ProductMainSN_Temp}", MessageLevel.Info);
  2376. }
  2377. (bool isSuccess2, string response2) = await _mesService.StationGetAsync(i, ProductMainSN_Temp, PartSN, 2);//询问mes
  2378. if (isSuccess2)
  2379. {
  2380. LogHelper.WriteLogMes($"第二次询问mes成功");
  2381. SendTaskMessage($"第二次询问mes成功:{response2}", MessageLevel.Debug);
  2382. item = response2.Split('\n');
  2383. //获取产品主sn和wo用于后续上传数据使用
  2384. snItem = item.FirstOrDefault(f => f.Contains("sn="));
  2385. if (snItem != null)
  2386. {
  2387. ProductMainSN[i] = snItem.Replace("sn=", "").Trim();
  2388. if (i == 0)
  2389. {
  2390. _productService.CurrentProductCode = ProductMainSN[i];
  2391. _eventAggregator.GetEvent<DelaySaveImageNotification>().Publish(true);//通知界面延迟保存图片,等待MES查询结果返回,避免图片和数据不同步
  2392. }
  2393. SendTaskMessage($"产品主sn:{ProductMainSN[i]}", MessageLevel.Info);
  2394. }
  2395. string woItem = item.FirstOrDefault(f => f.Contains("wo="));
  2396. if (woItem != null)
  2397. {
  2398. wo[i] = woItem.Replace("wo=", "").Trim();
  2399. SendTaskMessage($"工单信息:{wo[i]}", MessageLevel.Info);
  2400. }
  2401. string modelItem = item.FirstOrDefault(f => f.Contains("model_num="));
  2402. if (modelItem != null)
  2403. {
  2404. model_num[i] = modelItem.Replace("model_num=", "").Trim();
  2405. SendTaskMessage($"model_num:{model_num[i]}", MessageLevel.Info);
  2406. }
  2407. string colorItem = item.FirstOrDefault(f => f.Contains("color="));
  2408. if (colorItem != null)
  2409. {
  2410. color[i] = colorItem.Replace("color=", "").Trim();
  2411. SendTaskMessage($"color:{color[i]}", MessageLevel.Info);
  2412. }
  2413. //切换产品
  2414. if (i == 0)//i=0时才会切换产品
  2415. {
  2416. var q = await _systemDatabaseService.QueryProductFromMesAsync(model_num[i], color[i]);
  2417. if (!string.IsNullOrEmpty(q))
  2418. {
  2419. ProductList = new ObservableCollection<ProductModel>(_productService.GetAllProducts());
  2420. Guid productId = Guid.Empty;
  2421. foreach (var itt in ProductList)
  2422. {
  2423. if (itt.Name == q)
  2424. {
  2425. productId = itt.ID;
  2426. break;
  2427. }
  2428. }
  2429. if (currentProduct.ID != productId)
  2430. {
  2431. //切换产品
  2432. _productService.LoadProduct(productId);
  2433. _productService.SetCurrentProduct(productId);
  2434. await WritePositionToPlcAsync();
  2435. SendTaskMessage($"切换产品成功", MessageLevel.Debug);
  2436. }
  2437. }
  2438. }
  2439. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2440. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2441. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  2442. }
  2443. else
  2444. {
  2445. LogHelper.WriteLogMes($"第二次询问mes失败");
  2446. SendTaskMessage($"第二次询问mes失败:{response2}", MessageLevel.Error);
  2447. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2448. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2449. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
  2450. }
  2451. }
  2452. else
  2453. {
  2454. LogHelper.WriteLogMes($"询问mes失败");
  2455. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  2456. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2457. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2458. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
  2459. }
  2460. LogHelper.WriteLogMes($"【mes结束QUERY】");
  2461. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  2462. }
  2463. else if (stationConfig.EnableMES)
  2464. {
  2465. SendTaskMessage($"收到{i}:{stationConfig.DeviceName}过站检查请求(当站是否生产)(当前不需要双MES验证)...", MessageLevel.Debug);
  2466. LogHelper.WriteLogMes($"【mes开始QUERY】");
  2467. SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
  2468. (bool isSuccess, string response) = await _mesService.StationGetAsync(i, code, PartSN, 2);//询问mes
  2469. if (isSuccess)
  2470. {
  2471. string[] item = response.Split('\n');
  2472. //获取产品主sn和wo用于后续上传数据使用
  2473. string snItem = item.FirstOrDefault(f => f.Contains("sn="));
  2474. if (snItem != null)
  2475. {
  2476. ProductMainSN[i] = snItem.Replace("sn=", "").Trim();
  2477. if (i == 0)
  2478. {
  2479. _productService.CurrentProductCode = ProductMainSN[i];
  2480. _eventAggregator.GetEvent<DelaySaveImageNotification>().Publish(true);//通知界面延迟保存图片,等待MES查询结果返回,避免图片和数据不同步
  2481. }
  2482. SendTaskMessage($"产品主sn:{ProductMainSN[i]}", MessageLevel.Info);
  2483. }
  2484. string woItem = item.FirstOrDefault(f => f.Contains("wo="));
  2485. if (woItem != null)
  2486. {
  2487. wo[i] = woItem.Replace("wo=", "").Trim();
  2488. SendTaskMessage($"工单信息:{wo[i]}", MessageLevel.Info);
  2489. }
  2490. string modelItem = item.FirstOrDefault(f => f.Contains("model_num="));
  2491. if (modelItem != null)
  2492. {
  2493. model_num[i] = modelItem.Replace("model_num=", "").Trim();
  2494. SendTaskMessage($"model_num:{model_num[i]}", MessageLevel.Info);
  2495. }
  2496. string colorItem = item.FirstOrDefault(f => f.Contains("color="));
  2497. if (colorItem != null)
  2498. {
  2499. color[i] = colorItem.Replace("color=", "").Trim();
  2500. SendTaskMessage($"color:{color[i]}", MessageLevel.Info);
  2501. }
  2502. LogHelper.WriteLogMes($"询问mes成功");
  2503. SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
  2504. //切换产品
  2505. if (i == 0)//i=0时才会切换产品
  2506. {
  2507. var q = await _systemDatabaseService.QueryProductFromMesAsync(model_num[i], color[i]);
  2508. if (!string.IsNullOrEmpty(q))
  2509. {
  2510. ProductList = new ObservableCollection<ProductModel>(_productService.GetAllProducts());
  2511. Guid productId = Guid.Empty;
  2512. foreach (var itt in ProductList)
  2513. {
  2514. if (itt.Name == q)
  2515. {
  2516. productId = itt.ID;
  2517. break;
  2518. }
  2519. }
  2520. if (currentProduct.ID != productId)
  2521. {
  2522. //切换产品
  2523. _productService.LoadProduct(productId);
  2524. _productService.SetCurrentProduct(productId);
  2525. await WritePositionToPlcAsync();
  2526. SendTaskMessage($"切换产品成功", MessageLevel.Debug);
  2527. }
  2528. }
  2529. }
  2530. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2531. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2532. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  2533. }
  2534. else
  2535. {
  2536. LogHelper.WriteLogMes($"询问mes失败");
  2537. SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
  2538. //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
  2539. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2540. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
  2541. }
  2542. LogHelper.WriteLogMes($"【mes结束QUERY】");
  2543. SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
  2544. }
  2545. else
  2546. {
  2547. ProductMainSN[i] = DateTime.Now.ToString();
  2548. if (i == 0)
  2549. {
  2550. _productService.CurrentProductCode = ProductMainSN[i];
  2551. _eventAggregator.GetEvent<DelaySaveImageNotification>().Publish(true);//通知界面延迟保存图片,等待MES查询结果返回,避免图片和数据不同步
  2552. }
  2553. LogHelper.WriteLogMes($"【未启用mes】");
  2554. SendTaskMessage($"未启用mes", MessageLevel.Info);
  2555. await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
  2556. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
  2557. }
  2558. }
  2559. // 上传本站数据
  2560. else if (state == 2)
  2561. {
  2562. DFC.Clear();
  2563. //获取当前工位的配置
  2564. var stationConfig = _configService.GetDeviceInfo(i);
  2565. SendTaskMessage($"收到{i}:{stationConfig.DeviceName}上传本站数据请求...", MessageLevel.Debug);
  2566. //从服务器中获取当前时间
  2567. var serverTimeResult = await _mesService.GetServerTimeAsync(i, code, 2);
  2568. double ct = serverTimeResult.Now.Subtract(_LastMesCheckTime[i]).TotalSeconds;
  2569. if (i == 0)
  2570. {
  2571. CTtime = ct;
  2572. _eventAggregator.GetEvent<DelaySaveImageNotification>().Publish(false);//通知界面延迟保存图片,等待MES查询结果返回,避免图片和数据不同步
  2573. }
  2574. //从PLC获取零件编号
  2575. PartSN = plc.ReadNode<string>(addressConfig.In_PartCode.Address);
  2576. comp = PartSN;
  2577. //读取产品结果
  2578. Int16 resultIndex = plc.ReadNode<Int16>(string.Format(addressConfig.In_Result.Address, i));
  2579. resultIndex = 1;
  2580. AssemblyRecord assemblyRecord = new AssemblyRecord();
  2581. assemblyRecord.ProductSN = code;
  2582. assemblyRecord.RecipeName = currentProduct.Name;
  2583. assemblyRecord.PartSN = PartSN;
  2584. assemblyRecord.AssemblyDurationSeconds = ct;
  2585. assemblyRecord.AssemblyPressure = currentPressure[i];
  2586. assemblyRecord.DeviceId = i;
  2587. assemblyRecord.DeviceName = stationConfig.DeviceName;
  2588. assemblyRecord.OperatorName = _systemDatabaseService.GetCurrentUser().UserName;
  2589. assemblyRecord.Success = resultIndex == 1 ? true : false;
  2590. assemblyRecord.DownCameraCoord1 = "";
  2591. assemblyRecord.DownCameraCoord2 = "";
  2592. assemblyRecord.DownCameraCoord3 = "";
  2593. assemblyRecord.DownCameraCoord4 = "";
  2594. assemblyRecord.PickMoveCameraCoord = "";
  2595. assemblyRecord.PlaceMoveCameraCoord1 = "";
  2596. assemblyRecord.PlaceMoveCameraCoord2 = "";
  2597. assemblyRecord.PlaceMoveCameraCoord3 = "";
  2598. assemblyRecord.PlaceMoveCameraCoord4 = "";
  2599. assemblyRecord.PlaceActualCoord = "";
  2600. //目前只记录当前站
  2601. if (i == 0)
  2602. {
  2603. await _systemDatabaseService.RecordProductionAsync(new ProductionRecord()
  2604. {
  2605. ProductName = currentProduct.Name,
  2606. ProductCode = code,
  2607. DeviceId = i,
  2608. DeviceName = "",
  2609. Category = resultIndex == 1 ? "OK" : "NG",
  2610. Quantity = 1,
  2611. Remark = $"TotalSeconds:{ct.ToString("F2")}",
  2612. UserName = _systemDatabaseService.GetCurrentUser().UserName,
  2613. });
  2614. assemblyRecord.PlaceMoveCameraCoord1 = $"{UpCameraPutResults[0].X:F3},{UpCameraPutResults[0].Y:F3},{UpCameraPutResults[0].Z:F3}";
  2615. assemblyRecord.PlaceMoveCameraCoord2 = $"{UpCameraPutResults[1].X:F3},{UpCameraPutResults[1].Y:F3},{UpCameraPutResults[1].Z:F3}";
  2616. assemblyRecord.PlaceActualCoord = $"{PlaceActualCoord.X:F3},{PlaceActualCoord.Y:F3},{PlaceActualCoord.Z:F3}";
  2617. App.Current.Dispatcher.Invoke(() =>
  2618. {
  2619. _eventAggregator.GetEvent<AssemblyFinishNotification>().Publish(assemblyRecord);
  2620. });
  2621. }
  2622. await _systemDatabaseService.RecordAssemblyAsync(assemblyRecord);
  2623. LogHelper.WriteLogMes($"【mes开始ADD】");
  2624. SendTaskMessage($"mes开始ADD", MessageLevel.Info);
  2625. Dictionary<string, string> data = new Dictionary<string, string>();
  2626. string gap = ""; string press = ""; string presstime = ""; string assypress = "";
  2627. if (i == 0)
  2628. {
  2629. gap = gapString;
  2630. try
  2631. {
  2632. assypress = currentPressure[0].ToString("F2");
  2633. if (currentPressure[0] >= currentProduct.GlobalParamEx.AssemblyPressure.PressureDownLimit && currentPressure[0] <= currentProduct.GlobalParamEx.AssemblyPressure.PressureUpLimit)
  2634. {
  2635. resultIndex = 1;
  2636. }
  2637. else
  2638. {
  2639. resultIndex = 2;
  2640. }
  2641. }
  2642. catch (Exception ex)
  2643. {
  2644. assypress = "0";
  2645. resultIndex = 2;
  2646. }
  2647. data.Add("Gap1", gap);
  2648. data.Add("AssyPressure1", assypress);
  2649. SendTaskMessage($"gap:{gap},组装压力:{assypress}", MessageLevel.Info);
  2650. #region 数据
  2651. bool assyPresRes;
  2652. if (currentPressure[0] >= currentProduct.GlobalParamEx.AssemblyPressure.PressureDownLimit && currentPressure[0] <= currentProduct.GlobalParamEx.AssemblyPressure.PressureUpLimit)
  2653. {
  2654. assyPresRes = true;
  2655. }
  2656. else assyPresRes = false;
  2657. DFC.Clear();
  2658. int itemIndex = 0;
  2659. var gaps = gap.Split(',');
  2660. foreach (var item in gaps)
  2661. {
  2662. itemIndex++;
  2663. DFC.Add(new DataFormCtq
  2664. {
  2665. PPID = ProductMainSN[i],
  2666. PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
  2667. PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
  2668. CTQ_NAME = $"Gap{itemIndex}",
  2669. CTQ_VALUE = item,
  2670. CTQ_LSL = "",
  2671. CTQ_USL = "",
  2672. PROCESS_END_TIME = serverTimeResult.Now.ToString(),
  2673. SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
  2674. COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
  2675. REVISION = stationConfig.DataInfo.REVISION,
  2676. WO = wo[i],
  2677. MFG_LOT = stationConfig.DataInfo.MFG_LOT,
  2678. MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
  2679. PROCESS_OUTCOME = "PASS",
  2680. PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
  2681. CTQ_UNIT_OF_MEASURE = "mm",
  2682. ERROR_MESSAGE = ""
  2683. });
  2684. }
  2685. DFC.Add(new DataFormCtq
  2686. {
  2687. PPID = ProductMainSN[i],
  2688. PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
  2689. PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
  2690. CTQ_NAME = "Assy_Pressure",
  2691. CTQ_VALUE = assypress,
  2692. CTQ_LSL = currentProduct.GlobalParamEx.AssemblyPressure.PressureDownLimit.ToString("F3"),
  2693. CTQ_USL = currentProduct.GlobalParamEx.AssemblyPressure.PressureUpLimit.ToString("F3"),
  2694. PROCESS_END_TIME = serverTimeResult.Now.ToString(),
  2695. SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
  2696. COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
  2697. REVISION = stationConfig.DataInfo.REVISION,
  2698. WO = wo[i],
  2699. MFG_LOT = stationConfig.DataInfo.MFG_LOT,
  2700. MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
  2701. PROCESS_OUTCOME = assyPresRes ? "PASS" : "FAIL",
  2702. PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
  2703. CTQ_UNIT_OF_MEASURE = "kg",
  2704. ERROR_MESSAGE = assyPresRes ? "" : "Assy_Pressure OOS"
  2705. });
  2706. #endregion
  2707. }
  2708. else if (i == 1)
  2709. {
  2710. try
  2711. {
  2712. press = currentPressure[1].ToString("F2");
  2713. if (currentPressure[1] >= currentProduct.GlobalParamEx.DownPressure.PressureDownLimit && currentPressure[1] <= currentProduct.GlobalParamEx.DownPressure.PressureUpLimit)
  2714. {
  2715. resultIndex = 1;
  2716. }
  2717. else
  2718. {
  2719. resultIndex = 2;
  2720. }
  2721. }
  2722. catch (Exception ex)
  2723. {
  2724. press = "0";
  2725. resultIndex = 2;
  2726. }
  2727. presstime = currentProduct.GlobalParamEx.DownPressure.PressureTime.ToString();
  2728. data.Add("Pressure1", press);
  2729. data.Add("PressureTime1", presstime);
  2730. SendTaskMessage($"保压压力:{press},保压时间:{presstime}", MessageLevel.Info);
  2731. #region 数据
  2732. bool presRes;
  2733. if (currentPressure[1] >= currentProduct.GlobalParamEx.DownPressure.PressureDownLimit && currentPressure[1] <= currentProduct.GlobalParamEx.DownPressure.PressureUpLimit)
  2734. {
  2735. presRes = true;
  2736. }
  2737. else presRes = false;
  2738. DFC.Clear();
  2739. DFC.Add(new DataFormCtq
  2740. {
  2741. PPID = ProductMainSN[i],
  2742. PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
  2743. PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
  2744. CTQ_NAME = "Pressure",
  2745. CTQ_VALUE = press,
  2746. CTQ_LSL = currentProduct.GlobalParamEx.DownPressure.PressureDownLimit.ToString("F3"),
  2747. CTQ_USL = currentProduct.GlobalParamEx.DownPressure.PressureUpLimit.ToString("F3"),
  2748. PROCESS_END_TIME = serverTimeResult.Now.ToString(),
  2749. SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
  2750. COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
  2751. REVISION = stationConfig.DataInfo.REVISION,
  2752. WO = wo[i],
  2753. MFG_LOT = stationConfig.DataInfo.MFG_LOT,
  2754. MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
  2755. PROCESS_OUTCOME = presRes ? "PASS" : "FAIL",
  2756. PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
  2757. CTQ_UNIT_OF_MEASURE = "kg",
  2758. ERROR_MESSAGE = presRes ? "" : "Assy_Pressure OOS"
  2759. });
  2760. DFC.Add(new DataFormCtq
  2761. {
  2762. PPID = ProductMainSN[i],
  2763. PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
  2764. PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
  2765. CTQ_NAME = "Pressure_time",
  2766. CTQ_VALUE = Math.Round(double.Parse(presstime), 3).ToString(),
  2767. CTQ_LSL = currentProduct.GlobalParamEx.DownPressure.PressureTime.ToString("F3"),
  2768. CTQ_USL = currentProduct.GlobalParamEx.DownPressure.PressureTime.ToString("F3"),
  2769. PROCESS_END_TIME = serverTimeResult.Now.ToString(),
  2770. SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
  2771. COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
  2772. REVISION = stationConfig.DataInfo.REVISION,
  2773. WO = stationConfig.DataInfo.WO,
  2774. MFG_LOT = stationConfig.DataInfo.MFG_LOT,
  2775. MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
  2776. PROCESS_OUTCOME = "PASS",
  2777. PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
  2778. CTQ_UNIT_OF_MEASURE = "s",
  2779. ERROR_MESSAGE = ""
  2780. });
  2781. #endregion
  2782. }
  2783. //gap-复检gap参数, press-保压站实际压力值, presstime-保压站保压时间, assypress-组装站实际压力值
  2784. (bool isSuccess, string response) = await _mesService.SubmitGetAsync(i, code, comp, resultIndex == 1 ? true : false, data, _LastMesCheckTime[i], serverTimeResult.Now);
  2785. if (!stationConfig.EnableMES || isSuccess)
  2786. {
  2787. LogHelper.WriteLogMes($"上传mes成功");
  2788. SendTaskMessage($"上传mes成功", MessageLevel.Debug);
  2789. }
  2790. else
  2791. {
  2792. LogHelper.WriteLogMes($"上传mes失败");
  2793. SendTaskMessage($"上传mes失败", MessageLevel.Error);
  2794. }
  2795. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)3);
  2796. //是否保存当前的产品记录至CSV?
  2797. if (stationConfig.SaveCsv)
  2798. {
  2799. //判断锁付路径字符串是否为空,如果不为空则保存,否则不保存
  2800. if (!string.IsNullOrEmpty(stationConfig.SaveCsvPath))
  2801. {
  2802. bool recordResult = RecordStationResult(i, DFC, ProductMainSN[i], serverTimeResult.Now.Subtract(_LastMesCheckTime[i]).TotalSeconds, _LastMesCheckTime[i], stationConfig.SaveCsvPath);
  2803. if (recordResult)
  2804. {
  2805. SendTaskMessage($"{i}:{stationConfig.DeviceName}产品记录保存成功", MessageLevel.Debug);
  2806. }
  2807. else
  2808. {
  2809. SendTaskMessage($"{i}:{stationConfig.DeviceName}产品记录保存失败", MessageLevel.Error);
  2810. }
  2811. }
  2812. else
  2813. {
  2814. SendTaskMessage($"{i}:{stationConfig.DeviceName}工位未配置保存路径,无法保存产品记录", MessageLevel.Error);
  2815. }
  2816. }
  2817. else
  2818. {
  2819. SendTaskMessage($"{i}:{stationConfig.DeviceName}工位未配置保存产品记录", MessageLevel.Debug);
  2820. }
  2821. LogHelper.WriteLogMes($"【mes结束ADD】");
  2822. SendTaskMessage($"mes结束ADD", MessageLevel.Info);
  2823. return;
  2824. }
  2825. else
  2826. {
  2827. SendTaskMessage($"{i}过站检查信号:state={state},处理为默认状态", MessageLevel.Alarm);
  2828. await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)0);
  2829. return;
  2830. }
  2831. }
  2832. }
  2833. }
  2834. //开始/停止 组装/锁附
  2835. for (int i = 0; i < 7; i++)
  2836. {
  2837. //开始组装
  2838. if (string.Format(addressConfig.In_WorkStart.Address, i).Contains(tuple.nodeId))
  2839. {
  2840. if (tuple.value is Int16 state)
  2841. {
  2842. if (_LastWorkStart[i] != state)
  2843. {
  2844. _LastWorkStart[i] = state;
  2845. }
  2846. else
  2847. {
  2848. return;
  2849. }
  2850. var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  2851. if (state == 1)
  2852. {
  2853. //SendTaskMessage($"收到开始组装信号[{i}]...", MessageLevel.Debug);
  2854. SendTaskMessage($"收到开始保压信号[{i}]...", MessageLevel.Debug);
  2855. // 开始采集压力值
  2856. StartPressureCollection(currentProduct.Name, code, i);
  2857. StartCtqTime[i] = DateTime.Now;
  2858. }
  2859. else
  2860. {
  2861. SendTaskMessage($"关闭开始保压信号[{i}]...", MessageLevel.Debug);
  2862. }
  2863. }
  2864. }
  2865. //停止组装
  2866. else if (string.Format(addressConfig.In_WorkDone.Address, i).Contains(tuple.nodeId))
  2867. {
  2868. if (tuple.value is Int16 state)
  2869. {
  2870. if (_LastWorkDone[i] != state)
  2871. {
  2872. _LastWorkDone[i] = state;
  2873. }
  2874. else
  2875. {
  2876. return;
  2877. }
  2878. if (state == 1)
  2879. {
  2880. SendTaskMessage($"收到停止压力信号[{i}]...", MessageLevel.Debug);
  2881. //读取压力值
  2882. //float pressure = plc.ReadNode<float>(addressConfig.In_PressureValue.Address);
  2883. //读取压力值
  2884. //float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, i));
  2885. float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureLastValue.Address, i));
  2886. currentPressure[i] = pressure;
  2887. SendTaskMessage($"[{i}]压力:{pressure}", MessageLevel.Info);
  2888. //await Task.Delay(60);
  2889. await plc.WriteNodeAsync(string.Format(addressConfig.In_WorkDone.Address, i), (Int16)0);
  2890. var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
  2891. // 停止采集压力并保存
  2892. await StopAndSavePressureCollectionAsync(currentProduct.Name, code, i);
  2893. }
  2894. else
  2895. {
  2896. SendTaskMessage($"停止压力信号[{i}]已关闭", MessageLevel.Alarm);
  2897. }
  2898. }
  2899. }
  2900. }
  2901. }
  2902. }
  2903. catch (Exception ex)
  2904. {
  2905. SendTaskMessage(ex.Message, MessageLevel.Error);
  2906. LogHelper.WriteLogError("PLC命令执行时出错!", ex);
  2907. }
  2908. }
  2909. #endregion
  2910. #region 方法
  2911. private void SendTaskMessage(string msg, MessageLevel level)
  2912. {
  2913. App.Current.Dispatcher.Invoke(() =>
  2914. {
  2915. _eventAggregator.GetEvent<TaskMessageNotification>().Publish(new Models.MessageStruct() { Message = msg, level = level });
  2916. });
  2917. }
  2918. #region Pressure collection helpers
  2919. public void InitPressure()
  2920. {
  2921. for (int i = 0; i < _pressureSamples.Length; i++)
  2922. {
  2923. _pressureSamples[i] = new List<(DateTime, float)>();
  2924. }
  2925. for (int i = 0; i < _pressureCts.Length; i++)
  2926. {
  2927. _pressureCts[i] = new CancellationTokenSource();
  2928. }
  2929. for (int i = 0; i < _pressureTimeoutCts.Length; i++)
  2930. {
  2931. _pressureTimeoutCts[i] = new CancellationTokenSource();
  2932. }
  2933. for (int i = 0; i < _pressureLinkedCts.Length; i++)
  2934. {
  2935. _pressureLinkedCts[i] = new CancellationTokenSource();
  2936. }
  2937. }
  2938. /// <summary>
  2939. /// 开始采集压力值
  2940. /// </summary>
  2941. /// <param name="productName">配方名称</param>
  2942. /// <param name="productCode">产品编号</param>
  2943. /// <param name="Index">编号</param>
  2944. private void StartPressureCollection(string productName, string productCode, int Index)
  2945. {
  2946. try
  2947. {
  2948. // cancel existing if any
  2949. //_pressureCts[Index]?.Cancel();
  2950. //_pressureTimeoutCts[Index]?.Cancel();
  2951. //_pressureLinkedCts[Index]?.Dispose();
  2952. _pressureSamples[Index]?.Clear();
  2953. _pressureCts[Index] = new CancellationTokenSource();
  2954. _pressureTimeoutCts[Index] = new CancellationTokenSource();
  2955. // timeout after configured seconds
  2956. _pressureTimeoutCts[Index].CancelAfter(TimeSpan.FromSeconds(_pressureMaxDurationSeconds));
  2957. // link tokens so either stop or timeout cancels
  2958. _pressureLinkedCts[Index] = CancellationTokenSource.CreateLinkedTokenSource(_pressureCts[Index].Token, _pressureTimeoutCts[Index].Token);
  2959. var token = _pressureLinkedCts[Index].Token;
  2960. var addressConfig = _configService.GetPlcAddresses();
  2961. var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
  2962. if (plc == null || !plc.IsConnected) return;
  2963. Task.Run(async () =>
  2964. {
  2965. SendTaskMessage($"Pressure collection started for position {Index}", MessageLevel.Debug);
  2966. while (!token.IsCancellationRequested)
  2967. {
  2968. try
  2969. {
  2970. float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, Index));
  2971. lock (_pressureSamples[Index])
  2972. {
  2973. _pressureSamples[Index].Add((DateTime.Now, pressure));
  2974. }
  2975. }
  2976. catch (Exception ex)
  2977. {
  2978. LogHelper.WriteLogError("采集压力值时出错", ex);
  2979. }
  2980. await Task.Delay(_pressureSampleIntervalMs);
  2981. }
  2982. // if cancelled due to timeout
  2983. if (_pressureTimeoutCts[Index].IsCancellationRequested && !_pressureCts[Index].IsCancellationRequested)
  2984. {
  2985. SendTaskMessage("Pressure collection timed out, saving collected data.", MessageLevel.Alarm);
  2986. await StopAndSavePressureCollectionAsync(productName, productCode, Index);
  2987. }
  2988. }, token);
  2989. }
  2990. catch (Exception ex)
  2991. {
  2992. LogHelper.WriteLogError("StartPressureCollection error", ex);
  2993. SendTaskMessage($"压力采集时出错:{ex.Message}", MessageLevel.Error);
  2994. }
  2995. }
  2996. /// <summary>
  2997. /// 停止采集并保存压力数据
  2998. /// </summary>
  2999. /// <param name="productName"></param>
  3000. /// <param name="productCode"></param>
  3001. /// <param name="positionIndex"></param>
  3002. /// <returns></returns>
  3003. private async Task StopAndSavePressureCollectionAsync(string productName, string productCode, int Index)
  3004. {
  3005. try
  3006. {
  3007. // cancel sampling
  3008. //_pressureCts[Index]?.Cancel();
  3009. // allow worker to observe cancel
  3010. await Task.Delay(50);
  3011. List<(DateTime Timestamp, float Value)> snapshot;
  3012. lock (_pressureSamples[Index])
  3013. {
  3014. snapshot = new List<(DateTime, float)>(_pressureSamples[Index]);
  3015. }
  3016. if (snapshot.Count == 0)
  3017. {
  3018. SendTaskMessage("No pressure samples collected.", MessageLevel.Info);
  3019. return;
  3020. }
  3021. // save to file under configured path
  3022. try
  3023. {
  3024. //获取系统参数
  3025. var systemConfig = _configService.GetSystemConfiguration();
  3026. if (systemConfig.PressureSensorConfig == null || systemConfig.PressureSensorConfig.Count <= 0)
  3027. {
  3028. SendTaskMessage("当前没有配置任何压力传感器!", MessageLevel.Alarm);
  3029. return;
  3030. }
  3031. //获取当前压力传感器配置
  3032. var pressureSensorConfig = systemConfig.PressureSensorConfig.FirstOrDefault(p => p.SensorId == Index);
  3033. if (pressureSensorConfig == null)
  3034. {
  3035. SendTaskMessage($"当前压力传感器配置不存在!- {Index}", MessageLevel.Alarm);
  3036. return;
  3037. }
  3038. //PressureFinishNotification : Prism.Events.PubSubEvent<(bool IsSuccess, int Index, (DateTime Timestamp, float Value)[] values,string SavePath )>
  3039. string basePath = pressureSensorConfig?.PressureCurvePath ?? Environment.GetFolderPath(Environment.SpecialFolder.MyDocuments);
  3040. string datePath = DateTime.Now.ToString("yyyy-MM") + "\\" + DateTime.Now.ToString("yyyy-MM-dd") + "\\";
  3041. string dirPath = Path.Combine(basePath, datePath, productName ?? "UnknownProduct", productCode ?? DateTime.Now.ToString("yyyyMMddHHmmssfff"));
  3042. if (!Directory.Exists(dirPath)) Directory.CreateDirectory(dirPath);
  3043. string csvfileName = $"pressure-{productCode}-{Index}-{DateTime.Now.ToString("HHmmss")}.csv";
  3044. string csvPath = Path.Combine(dirPath, csvfileName);
  3045. string pngfileName = $"pressure-{productCode}-{Index}-{DateTime.Now.ToString("HHmmss")}.png";
  3046. string pngPath = Path.Combine(dirPath, pngfileName);
  3047. if (!pressureSensorConfig.IsSavePressureCurve)
  3048. {
  3049. csvPath = string.Empty;
  3050. pngPath = string.Empty;
  3051. }
  3052. App.Current.Dispatcher.Invoke(() =>
  3053. {
  3054. _eventAggregator.GetEvent<PressureFinishNotification>().Publish((true, Index, snapshot.ToArray(), pngPath));
  3055. });
  3056. //判断是否保存锁付曲线
  3057. if (pressureSensorConfig.IsSavePressureCurve)
  3058. {
  3059. if (!string.IsNullOrEmpty(csvPath))
  3060. {
  3061. var sb = new StringBuilder();
  3062. sb.AppendLine("Timestamp,Value");
  3063. foreach (var s in snapshot)
  3064. {
  3065. sb.AppendLine($"{s.Timestamp:O},{s.Value}");
  3066. }
  3067. File.WriteAllText(csvPath, sb.ToString());
  3068. SendTaskMessage($"Pressure samples saved to {csvPath}", MessageLevel.Debug);
  3069. }
  3070. }
  3071. }
  3072. catch (Exception ex)
  3073. {
  3074. LogHelper.WriteLogError("保存压力采样文件时出错", ex);
  3075. SendTaskMessage("保存压力采样文件时出错: " + ex.Message, MessageLevel.Error);
  3076. }
  3077. }
  3078. catch (Exception ex)
  3079. {
  3080. LogHelper.WriteLogError("StopAndSavePressureCollectionAsync error", ex);
  3081. }
  3082. finally
  3083. {
  3084. try
  3085. {
  3086. _pressureLinkedCts[Index]?.Cancel();
  3087. _pressureLinkedCts[Index]?.Dispose();
  3088. _pressureTimeoutCts[Index]?.Dispose();
  3089. _pressureCts[Index]?.Dispose();
  3090. _pressureSamples[Index]?.Clear();
  3091. }
  3092. catch { }
  3093. }
  3094. }
  3095. #endregion
  3096. private async void DoYieldTime(object state)
  3097. {
  3098. try
  3099. {
  3100. //获取当前产品
  3101. var currentproduct = _productService.GetCurrentProduct();
  3102. if (currentproduct == null) return;
  3103. TotalQuantity = await _systemDatabaseService.GetOverallProductionAsync(currentproduct.Name);
  3104. TotalQuantityToday = await _systemDatabaseService.GetTodayProductionAsync(currentproduct.Name);
  3105. CurrentUPH = await _systemDatabaseService.GetLastHourProductionAsync(currentproduct.Name);
  3106. //
  3107. ThrowNumber = await _systemDatabaseService.GetThrowNumberAsync();
  3108. NgNumber = await _systemDatabaseService.GetNGProductionAsync(currentproduct.Name);
  3109. Yield = ((double)TotalQuantityToday - (double)NgNumber) / (double)TotalQuantityToday * 100;
  3110. }
  3111. catch (Exception)
  3112. {
  3113. }
  3114. }
  3115. #region vm启动检测
  3116. /// <summary>
  3117. /// 杀死所有VM有关进程
  3118. /// </summary>
  3119. public void KillVMProcess()
  3120. {
  3121. KillProcess("VisionMasterServerApp");
  3122. KillProcess("VisionMaster");
  3123. KillProcess("VmModuleProxy.exe");
  3124. KillProcess("vServerApp.exe");
  3125. }
  3126. /// <summary>
  3127. /// 杀死指定进程名的进程
  3128. /// </summary>
  3129. /// <param name="strKillName"></param>
  3130. public void KillProcess(string strKillName)
  3131. {
  3132. foreach (System.Diagnostics.Process p in System.Diagnostics.Process.GetProcesses())
  3133. {
  3134. if (p.ProcessName.Contains(strKillName))
  3135. {
  3136. try
  3137. {
  3138. p.Kill();
  3139. p.WaitForExit();
  3140. }
  3141. catch (Exception ex)
  3142. {
  3143. LogHelper.WriteLogError($"杀死进程:{strKillName}时失败!", ex);
  3144. }
  3145. }
  3146. }
  3147. }
  3148. #endregion
  3149. /// <summary>
  3150. /// 记录工位的结果,其他工位要存储的数据项按照键值对集合的形式传入,键为数据项名称,值为数据项的值
  3151. /// </summary>
  3152. /// <param name="stationIndex"></param>
  3153. /// <param name="dfcs"></param>
  3154. /// <param name="productMainSN"></param>
  3155. /// <param name="ct"></param>
  3156. /// <param name="timestamp"></param>
  3157. /// <param name="savePath"></param>
  3158. /// <param name="isFirstEnter"></param>
  3159. /// <returns></returns>
  3160. private bool RecordStationResult(int stationIndex, IEnumerable<DataFormCtq> dfcs, string productMainSN, double ct, DateTime timestamp, string savePath, bool isFirstEnter = true)
  3161. {
  3162. try
  3163. {
  3164. //获取当前工位的配置
  3165. var stationConfig = _configService.GetDeviceInfo(stationIndex);
  3166. if (stationConfig == null) return false;
  3167. //如果保存路径为空,则不保存
  3168. if (string.IsNullOrEmpty(savePath)) return false;
  3169. string fullPath = savePath;
  3170. //如果保存路径是一个文件路径,则直接保存,否则按照工位和日期进行保存
  3171. if (File.Exists(savePath) || Path.HasExtension(savePath))
  3172. {
  3173. fullPath = savePath;
  3174. //如果路径不存在,则创建
  3175. // 创建目录
  3176. string directory = Path.GetDirectoryName(fullPath);
  3177. if (!string.IsNullOrEmpty(directory) && !Directory.Exists(directory))
  3178. {
  3179. Directory.CreateDirectory(directory);
  3180. }
  3181. }
  3182. else
  3183. {
  3184. //结果保存至CSV文件,文件名格式:savePath\yyyy-MM\工位编号_工位名称_yyyy-MM-dd.csv
  3185. string datePath = timestamp.ToString("yyyy-MM") + "\\";
  3186. string dirPath = Path.Combine(savePath, datePath);
  3187. if (!Directory.Exists(dirPath)) Directory.CreateDirectory(dirPath);
  3188. string fileName = $"{stationIndex}_{stationConfig.DeviceName}_{timestamp.ToString("yyyy-MM-dd")}.csv";
  3189. fullPath = Path.Combine(dirPath, fileName);
  3190. }
  3191. StringBuilder sb = new StringBuilder();
  3192. if (!File.Exists(fullPath))
  3193. {
  3194. sb.Append("PPID,PROCESS_NAME,PROCESS_START_TIME,CTQ_NAME,CTQ_VALUE,CTQ_LSL,CTQ_USL,PROCESS_END_TIME,SUPPLIER_NAME,COMMODITY_TYPE,REVISION,WO#,MFG_LOT#," +
  3195. "MFG_ASSY_LINE,PROCESS_OUTCOME,PROCESS_MACHINE_ID,CTQ_UNIT_OF_MEASURE,ERROR_MESSAGE");
  3196. sb.AppendLine();
  3197. }
  3198. if (dfcs == null || dfcs.Count() == 0)
  3199. {
  3200. return false;
  3201. }
  3202. foreach (var dfc in dfcs)
  3203. {
  3204. sb.Append($"{dfc.PPID},{dfc.PROCESS_NAME},{dfc.PROCESS_START_TIME},{dfc.CTQ_NAME},{dfc.CTQ_VALUE},{dfc.CTQ_LSL},{dfc.CTQ_USL},{dfc.PROCESS_END_TIME},{dfc.SUPPLIER_NAME},{dfc.COMMODITY_TYPE},{dfc.REVISION},{dfc.WO},{dfc.MFG_LOT},{dfc.MFG_ASSY_LINE},{dfc.PROCESS_OUTCOME},{dfc.PROCESS_MACHINE_ID},{dfc.CTQ_UNIT_OF_MEASURE},{dfc.ERROR_MESSAGE}");
  3205. sb.AppendLine();
  3206. }
  3207. // 使用 StreamWriter 以追加模式打开文件
  3208. StreamWriter sw = new StreamWriter(fullPath, true, Encoding.UTF8);
  3209. sw.Write(sb.ToString());
  3210. sw.Close();
  3211. sw.Dispose();
  3212. return true;
  3213. }
  3214. catch (Exception ex)
  3215. {
  3216. if (!isFirstEnter)
  3217. {
  3218. return false;
  3219. }
  3220. LogHelper.WriteLogError("记录其他工位结果时出错!", ex);
  3221. //我希望在这里生成一个临时文件来保存这次的记录,因为如果本地文件被打开时可能会导致无法写入,如果不保存的话可能会丢失这次的记录,所以我想在这里生成一个临时文件来保存这次的记录
  3222. //生成临时文件的路径,格式为savePath\yyyy-MM\工位编号_yyyy-MM-dd_temp\工位编号_yyyy-MM-dd_HH-mm-ss-fff_temp.csv
  3223. string datePath = timestamp.ToString("yyyy-MM") + "\\";
  3224. string tempDirPath = Path.Combine(savePath, datePath, $"{stationIndex}_{timestamp.ToString("yyyy-MM-dd")}_temp");
  3225. string tempFileName = $"{stationIndex}_{timestamp.ToString("yyyy-MM-dd_HH-mm-ss-fff")}_temp.csv";
  3226. RecordStationResult(stationIndex, dfcs, productMainSN, ct, timestamp, tempFileName, false);
  3227. return false;
  3228. }
  3229. }
  3230. #endregion
  3231. }
  3232. }