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- using Basler.Pylon;
- using Cognex.VisionPro;
- using Cognex.VisionPro.ToolBlock;
- using CSScripting;
- using MathNet.Numerics.Distributions;
- using MathNet.Numerics.LinearAlgebra;
- using MathNet.Numerics.RootFinding;
- using NPOI.SS.Formula.Functions;
- using NPOI.Util;
- using Opc.Ua;
- using OpenCvSharp;
- using OpenCvSharp.Flann;
- using Prism.Events;
- using Prism.Ioc;
- using Prism.Mvvm;
- using Prism.Regions;
- using Prism.Services.Dialogs;
- using System;
- using System.Collections;
- using System.Collections.Generic;
- using System.Collections.ObjectModel;
- using System.ComponentModel;
- using System.Drawing;
- using System.IO;
- using System.Linq;
- using System.Net.Sockets;
- using System.Reflection.Metadata;
- using System.Security.Cryptography;
- using System.Text;
- using System.Threading;
- using System.Threading.Tasks;
- using System.Windows;
- using System.Windows.Documents;
- using System.Windows.Interop;
- using System.Windows.Media;
- using System.Windows.Media.Media3D;
- using Team.FFFeederService;
- using Team.FFFeederService.Interfaces;
- using TeamAAS_VP;
- using TeamAAS_VP.Core.PLCs;
- using TeamAAS_VP.Core.Robots;
- using TeamAAS_VP.Core.ScrewDriver;
- using TeamAAS_VP.Data;
- using TeamAAS_VP.Enums;
- using TeamAAS_VP.Events;
- using TeamAAS_VP.Interfaces;
- using TeamAAS_VP.Models;
- using TeamAAS_VP.Models.Calibration;
- using TeamAAS_VP.Models.Feeder;
- using TeamAAS_VP.Models.Product;
- using TeamAAS_VP.Resources.Languages;
- using TeamAAS_VP.Services;
- using TeamAAS_VP.ViewModels.Home;
- using TouchSocket.Core;
- using TouchSocket.SerialPorts;
- using TouchSocket.Sockets;
- using static MaterialDesignThemes.Wpf.Theme.ToolBar;
- using static Org.BouncyCastle.Math.EC.ECCurve;
- using static System.Windows.Forms.AxHost;
- namespace TeamAAS_VP.Core
- {
- public class Management : BindableBase
- {
- #region 字段
- IRegionManager _regionManager;
- IEventAggregator _eventAggregator;
- IContainerProvider _container;
- IConfigService _configService;
- IRobotService _robotService;
- ICameraService _cameraService;
- IFeederService _feederService;
- IPlcService _plcService;
- ILightManagerService _lightManagerService;
- IProductService _productService;
- ICalibrationService _calibrationService;
- IRemoteCommandService _remoteCommandService;
- ISystemDatabaseService _systemDatabaseService;
- IMesService _mesService;
- Timer yieldtimer;
- private DateTime StartTime = DateTime.Now;
- // Pressure collection
- /// <summary>
- /// 压力采集信号控制CTS
- /// </summary>
- private CancellationTokenSource[] _pressureCts = new CancellationTokenSource[10];
- /// <summary>
- /// 压力采集超时CTS
- /// </summary>
- private CancellationTokenSource[] _pressureTimeoutCts = new CancellationTokenSource[10];
- /// <summary>
- /// 压力采集CTS
- /// </summary>
- private CancellationTokenSource[] _pressureLinkedCts = new CancellationTokenSource[10];
- /// <summary>
- /// 压力数据集合
- /// </summary>
- private List<(DateTime Timestamp, float Value)>[] _pressureSamples = new List<(DateTime, float)>[10];
- /// <summary>
- /// 采样间隔毫秒
- /// </summary>
- private int _pressureSampleIntervalMs = 50; //采样间隔毫秒
- /// <summary>
- /// 超时自动停止秒数
- /// </summary>
- private int _pressureMaxDurationSeconds = 30; //超时自动停止秒数
-
- DateTime StartCtqTime = DateTime.Now;//开始采集Ctq数据的时间
- #endregion
- #region 属性
- private ObservableCollection<ShowRender> _Renders;
- /// <summary>
- /// 显示界面
- /// </summary>
- public ObservableCollection<ShowRender> Renders
- {
- get { return _Renders; }
- set { SetProperty(ref _Renders, value); }
- }
- public BgCommunicate BgCommunicate { get; private set; }
- public BgModbusTcpCommunicate BgModbusTcpCommunicate { get; private set; }
- private ObservableCollection<StatusInfo> _Status = new ObservableCollection<StatusInfo>();
- /// <summary>
- /// 状态栏集合
- /// </summary>
- public ObservableCollection<StatusInfo> Status
- {
- get { return _Status; }
- set { SetProperty(ref _Status, value); }
- }
- private Int64 _TotalQuantity;
- /// <summary>
- /// 总产量
- /// </summary>
- public Int64 TotalQuantity
- {
- get { return _TotalQuantity; }
- set { SetProperty(ref _TotalQuantity, value); }
- }
- private Int64 _TotalQuantityToday;
- /// <summary>
- /// 当天的总产量
- /// </summary>
- public Int64 TotalQuantityToday
- {
- get { return _TotalQuantityToday; }
- set { SetProperty(ref _TotalQuantityToday, value); }
- }
- private Int64 _CurrentUPH;
- /// <summary>
- /// 当前的UPH
- /// </summary>
- public Int64 CurrentUPH
- {
- get { return _CurrentUPH; }
- set { SetProperty(ref _CurrentUPH, value); }
- }
- private SerialPortClient _Scan_Client;
- public SerialPortClient Scan_Client
- {
- get { return _Scan_Client; }
- set { _Scan_Client = value; }
- }
- private XYD_ScrewDriver _ScrewDriver;
- public XYD_ScrewDriver ScrewDriver
- {
- get { return _ScrewDriver; }
- set { SetProperty(ref _ScrewDriver, value); }
- }
- public Dictionary<string, object> BackupObject { get; set; } = new Dictionary<string, object>();
- private double _CTtime;
- /// <summary>
- /// ct
- /// </summary>
- public double CTtime
- {
- get { return _CTtime; }
- set { SetProperty(ref _CTtime, value); }
- }
- private ObservableCollection<DataFormCtq> _dfc = new ObservableCollection<DataFormCtq>();
- /// <summary>
- /// CTQ数据集合
- /// </summary>
- public ObservableCollection<DataFormCtq> DFC
- {
- get { return _dfc; }
- set { SetProperty(ref _dfc, value); }
- }
- #endregion
- #region 命令
- #endregion
- #region 事件
- #endregion
- public Management(IRegionManager regionManager, IEventAggregator ea, IContainerProvider container, IConfigService configService,
- IRobotService robotService, ICameraService cameraService, IFeederService feederService, IPlcService plcService, IProductService productService,
- ICalibrationService calibrationService, IRemoteCommandService remoteCommandService, ISystemDatabaseService systemDatabaseService, ILightManagerService lightManagerService,
- IMesService mesService)
- {
- _regionManager = regionManager;
- _eventAggregator = ea;
- _container = container;
- _configService = configService;
- _robotService = robotService;
- _cameraService = cameraService;
- _feederService = feederService;
- _plcService = plcService;
- _calibrationService = calibrationService;
- yieldtimer = new Timer(DoYieldTime, null, 10000, 1000);
- Renders = new ObservableCollection<ShowRender>();
- _configService = configService;
- _productService = productService;
- _remoteCommandService = remoteCommandService;
- _systemDatabaseService = systemDatabaseService;
- _lightManagerService = lightManagerService;
- _mesService = mesService;
- InitPressure();
- }
- #region 初始化硬件模块
- /// <summary>
- /// 初始化Feeder
- /// </summary>
- /// <returns></returns>
- public async Task<(bool IsSucceed, string Msg)> InitFeeders()
- {
- var feeders = _configService.GetAllFeeders();
- StringBuilder sb = new StringBuilder();
- foreach (var item in feeders)
- {
- _feederService.CreateFeeder(item.Id, item.FeederNo, item.FeederName, item.IP, item.Port, item.FeederBrand);
- var feeder = _feederService.GetFeeder(item.Id);
- Status.Add(new StatusInfo(item.Id, item.FeederName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
- try
- {
- feeder.FeederConnectionStatusChanged += Management_FeederConnectionStatusChanged;
- await feeder.ConnectAsync(); //连接Feeder
- //SendTaskMessage($"{item.FeederName}已连接!", MessageLevel.Debug);
- }
- catch (Exception ex)
- {
- sb.AppendLine($"{item.FeederName}:{Lang.断开连接}![{ex.Message}]");
- SendTaskMessage($"{item.FeederName}{Lang.断开连接}!", MessageLevel.Alarm);
- }
- }
- if (sb.Length == 0)
- {
- return (true, "");
- }
- else
- {
- return (false, sb.ToString());
- }
- }
- /// <summary>
- /// 初始化机器人
- /// </summary>
- /// <returns></returns>
- public async Task<(bool IsSucceed, string Msg)> InitRobots()
- {
- var robots = _configService.GetAllRobots();
- StringBuilder sb = new StringBuilder();
- foreach (var item in robots)
- {
- _robotService.CreateRobot(item.Id, item);
- try
- {
- Status.Add(new StatusInfo(item.Id, item.RobotName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
- var robot = _robotService.GetRobot(item.Id);
- robot.ReceivedEvent += Management_ReceivedEvent;
- robot.SendEvent += Management_SendEvent;
- robot.ConnectedEvent += Management_ConnectedEvent;
- robot.DisconnectedEvent += Management_DisconnectedEvent;
- await robot.ConnectAsync(); //连接Robot
- SendTaskMessage($"{item.RobotName}{Lang.已连接}!", MessageLevel.Debug);
- }
- catch (Exception ex)
- {
- sb.AppendLine($"{item.RobotName}:{Lang.断开连接}![{ex.Message}]");
- SendTaskMessage($"{item.RobotName}{Lang.断开连接}!", MessageLevel.Alarm);
- }
- }
- if (sb.Length == 0)
- {
- return (true, "");
- }
- else
- {
- return (false, sb.ToString());
- }
- }
- /// <summary>
- /// 初始化PLC
- /// </summary>
- /// <returns></returns>
- public async Task<(bool IsSucceed, string Msg)> InitPlc()
- {
- var plcs = _configService.GetAllPlcs();
- StringBuilder sb = new StringBuilder();
- foreach (var item in plcs)
- {
- try
- {
- _plcService.CreatePlc(item.Id, item);
- var plc = _plcService.GetPlc(item.Id);
- Status.Add(new StatusInfo(item.Id, item.Name + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
- plc.ConnectChangedEvent += Management_PlcConnectChangedEvent;
- await plc.ConnectAsync(); //连接PLC
- //SendTaskMessage($"{item.Name}{Lang.已连接}!", MessageLevel.Debug);
- }
- catch (Exception ex)
- {
- sb.AppendLine($"{item.Name}:{Lang.断开连接}![{ex.Message}]");
- SendTaskMessage($"{item.Name}{Lang.断开连接}!", MessageLevel.Alarm);
- }
- }
- try
- {
- await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
- RegisterPlcMonitorAddress();
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("为PLC写入系统参数和订阅变量时出错", ex);
- }
- if (sb.Length == 0)
- {
- return (true, "");
- }
- else
- {
- return (false, sb.ToString());
- }
- }
- /// <summary>
- /// 初始化相机
- /// </summary>
- /// <returns></returns>
- public async Task<(bool IsSucceed, string Msg)> InitCameras()
- {
- var cameras = _configService.GetAllCameras();
- StringBuilder sb = new StringBuilder();
- foreach (var item in cameras)
- {
- try
- {
- //Renders.Add(new ShowRender() { Id = item.Id, CameraName = item.CameraName });
- _cameraService.CreateCamera(item.Id, item);
- var camera = _cameraService.GetCamera(item.Id);
- Status.Add(new StatusInfo(item.Id, item.CameraName + $"{Lang.未连接}", new SolidColorBrush(Colors.Red)));
- camera.CameraConnectChangedEvent += Management_CameraConnectChangedEvent;
- try
- {
- if (await camera.OpenDeviceAsync())
- {
- SendTaskMessage($"{item.CameraName}{Lang.已连接}!", MessageLevel.Debug);
- }
- else
- {
- SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
- sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!");
- }
- }
- catch (Exception ex)
- {
- SendTaskMessage($"{item.CameraName}{ex.Message}!", MessageLevel.Alarm);
- sb.AppendLine($"{item.CameraName}:{ex.Message}!");
- }
- }
- catch (Exception ex)
- {
- SendTaskMessage($"{item.CameraName}{Lang.连接失败}!", MessageLevel.Alarm);
- sb.AppendLine($"{item.CameraName}:{Lang.连接失败}!:{ex.Message}");
- }
- }
- if (sb.Length == 0)
- {
- return (true, "");
- }
- else
- {
- return (false, sb.ToString());
- }
- }
- /// <summary>
- /// 初始化光源控制器
- /// </summary>
- /// <returns></returns>
- public async Task<(bool IsSucceed, string Msg)> InitLightControllers()
- {
- var lightcontrollers = _configService.GetAllLightControllers();
- StringBuilder sb = new StringBuilder();
- foreach (var item in lightcontrollers)
- {
- try
- {
- var lishtCtr = await _lightManagerService.RegisterControllerAsync(item.Id, item);
- //var lightcontroller = _cameraService.GetLightController(item.Id);
- //await lightcontroller.ConnectAsync(); //连接光源控制器
- //SendTaskMessage($"{item.LightControllerName}{Lang.已连接}!", MessageLevel.Debug);
- }
- catch (Exception ex)
- {
- //sb.AppendLine($"{item.LightControllerName}:{Lang.断开连接}![{ex.Message}]");
- //SendTaskMessage($"{item.LightControllerName}{Lang.断开连接}!", MessageLevel.Alarm);
- }
- }
- if (lightcontrollers.Count > 0)
- {
- var result = await _lightManagerService.ConnectAllAsync();
- if (result)
- {
- return (true, "");
- }
- else
- {
- return (false, "Light Controller Connect Failed!");
- }
- }
- return (true, "");
- //if (sb.Length == 0)
- //{
- // return (true, "");
- //}
- //else
- //{
- // return (false, sb.ToString());
- //}
- }
- /// <summary>
- /// 初始化后台TCP服务器通讯
- /// </summary>
- public void InitBgTcp()
- {
- var config = _configService.GetBgTcp();
- try
- {
- BgCommunicate = new BgCommunicate(config);
- BgCommunicate.ConnectedEvent += BgCommunicate_ConnectedEvent;
- BgCommunicate.DisconnectedEvent += BgCommunicate_DisconnectedEvent;
- BgCommunicate.ReceivedEvent += BgCommunicate_ReceivedEvent;
- BgCommunicate.SendEvent += BgCommunicate_SendEvent;
- BgCommunicate.StartListening();
- SendTaskMessage($"{Lang.已开启监听端口}:{config.Port}", MessageLevel.Debug);
- }
- catch (Exception ex)
- {
- SendTaskMessage($"{Lang.未开启监听端口}:{config.Port}", MessageLevel.Error);
- LogHelper.WriteLogError("开启后台服务器通讯时出错!", ex);
- }
- }
- /// <summary>
- /// 初始化后台ModbusTCP从站
- /// </summary>
- public void InitModbusTcp()
- {
- try
- {
- var config = _configService.GetBgModbusTcp();
- BgModbusTcpCommunicate = new BgModbusTcpCommunicate(config);
- if (config.IsEnabled)
- {
- BgModbusTcpCommunicate.Listen();
- SendTaskMessage($"Start Modbus Tcp Slave:{BgModbusTcpCommunicate.IP}:{BgModbusTcpCommunicate.Port}:{BgModbusTcpCommunicate.SlaveID}", MessageLevel.Debug);
- }
- }
- catch (Exception ex)
- {
- SendTaskMessage($"No Start Modbus Tcp Slave:{ex.Message}", MessageLevel.Alarm);
- LogHelper.WriteLogError("开启后台Modbus TCP通讯时出错!", ex);
- }
- }
- /// <summary>
- /// 初始化后台脚本
- /// </summary>
- public void InitBackgroundcript()
- {
- try
- {
- if (!Directory.Exists(FilePath.BackgroundScriptPath))
- {
- Directory.CreateDirectory(FilePath.BackgroundScriptPath);
- }
- try
- {
- string[] files = Directory.GetFiles(FilePath.BackgroundScriptPath);
- List<string> ScriptFilesCollection = new List<string>();
- foreach (string file in files)
- {
- string fileName = Path.GetFileName(file);
- string fileExtension = Path.GetExtension(file);
- if (fileExtension == ".cs")
- {
- ScriptFilesCollection.Add(file);
- }
- }
- foreach (var item in ScriptFilesCollection)
- {
- try
- {
- string script = FileHelper.ReadFile(item);
- SendTaskMessage($"{Lang.执行脚本}:{item}", MessageLevel.Info);
- Task.Factory.StartNew(() =>
- {
- ScriptHelper.ExecuteScriptingAsync(script, _regionManager, _eventAggregator, _container, rst =>
- {
- if (!rst.Item1)
- {
- foreach (var err in rst.Item2)
- {
- SendTaskMessage($"{Lang.后台脚本出错}:{err}", MessageLevel.Error);
- }
- }
- });
- });
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError($"开启脚本时出错:{item}", ex);
- }
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("读取本地脚本文件列表时出错", ex);
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("开启后台脚本时出错!", ex);
- }
- }
- /// <summary>
- /// 初始化电批
- /// </summary>
- /// <returns></returns>
- public async Task InitScrewDriver()
- {
- try
- {
- var screwDriverConfig = _configService.GetScrewDriverConfig();
- ScrewDriver = new XYD_ScrewDriver(screwDriverConfig.IPAdress, screwDriverConfig.Port);
- Status.Add(new StatusInfo(ScrewDriver.Id, "电批未连接", new SolidColorBrush(Colors.Red)));
- ScrewDriver.ConnectStateChangedEvent += ScrewDriver_ConnectStateChangedEvent;
- ScrewDriver.SendTimeout = screwDriverConfig.SendTimeout;
- screwDriverConfig.ReceiveTimeout = screwDriverConfig.ReceiveTimeout;
- var isConnected = await ScrewDriver.ConnectAsync();
- if (isConnected)
- {
- SendTaskMessage($"电批已连接", MessageLevel.Debug);
- }
- else
- {
- SendTaskMessage($"电批连接失败", MessageLevel.Error);
- }
- }
- catch (Exception ex)
- {
- SendTaskMessage($"电批连接失败:{ex.Message}", MessageLevel.Alarm);
- LogHelper.WriteLogError("连接电批时出错!", ex);
- }
- }
- public async Task InitScan()
- {
- if (!File.Exists(FilePath.ScanRS232ConfigPath))
- {
- var scan = new ScanRs232ConfigModel();
- FileHelper.WriteJsonFile(scan, FilePath.ScanRS232ConfigPath);
- }
- try
- {
- var res = FileHelper.ReadJsonFile<ScanRs232ConfigModel>(FilePath.ScanRS232ConfigPath);
- if (res != null)
- {
- Scan_Client = new SerialPortClient();
- Scan_Client.Connecting = (client1, e) => { return EasyTask.CompletedTask; };//即将连接到端口
- Scan_Client.Connected = (client1, e) => { return EasyTask.CompletedTask; };//成功连接到端口
- Scan_Client.Closing = (client1, e) => { return EasyTask.CompletedTask; };//即将从端口断开连接。此处仅主动断开才有效。
- Scan_Client.Closed = (client1, e) => { return EasyTask.CompletedTask; };//从端口断开连接,当连接不成功时不会触发。
- Scan_Client.Received = async (c, e) =>
- {
- //await Console.Out.WriteLineAsync(Encoding.UTF8.GetString(e.ByteBlock.Buffer));
- await Console.Out.WriteLineAsync(e.ByteBlock.Span.ToString(Encoding.ASCII));
- };
- Scan_Client.Received = Scan_DataReceived;
- await Scan_Client.SetupAsync(new TouchSocketConfig()
- .SetSerialPortOption(new SerialPortOption()
- {
- BaudRate = res.BaudRate,//波特率
- DataBits = res.DataBits,//数据位
- Parity = res.Parity,//校验位
- PortName = res.PortName,//COM
- StopBits = res.StopBits//停止位
- })
- .SetSerialDataHandlingAdapter(() => new PeriodPackageAdapter() { CacheTimeout = TimeSpan.FromMilliseconds(100) })
- );
- await Scan_Client.ConnectAsync();
- if (Scan_Client.Online)
- {
- SendTaskMessage($"扫码机已连接", MessageLevel.Debug);
- }
- else
- {
- SendTaskMessage($"扫码机未连接", MessageLevel.Debug);
- }
- }
- else
- {
- SendTaskMessage("请设置扫码机串口!", MessageLevel.Error);
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("初始化扫码枪时出错!", ex);
- SendTaskMessage("初始化扫码枪时出错!" + ex.Message, MessageLevel.Error);
- }
- }
- #endregion
- #region 机器人指令执行
- public Dictionary<Guid, CancellationTokenSource> RobotTCPCollection = new Dictionary<Guid, CancellationTokenSource>();
- /// <summary>
- /// 机器人TCP接收
- /// </summary>
- /// <param name="arg1"></param>
- /// <param name="arg2"></param>
- /// <param name="arg3"></param>
- private async void Management_ReceivedEvent(Guid robotid, object arg2, TouchSocket.Sockets.ReceivedDataEventArgs e)
- {
- try
- {
- if (!RobotTCPCollection.ContainsKey(robotid))
- RobotTCPCollection.Add(robotid, new CancellationTokenSource());
- else
- {
- if (RobotTCPCollection[robotid].IsCancellationRequested)
- {
- RobotTCPCollection[robotid] = new CancellationTokenSource();
- }
- }
- var robot = await _robotService.GetRobotAsync(robotid);
- //从服务器收到信息。但是一般byteBlock和requestInfo会根据适配器呈现不同的值。
- var buffer = e.ByteBlock.Span.ToString(robot.GetEncoding());
- SendTaskMessage($"{robot.Name}Received:{buffer}", MessageLevel.Info);
- var _ = _remoteCommandService.ExecuteAsync(buffer, RobotTCPCollection[robotid].Token, async msg =>
- {
- try
- {
- if (robot.ConnectType == TCPConnectType.Client)
- {
- if (robot.IsConnected)
- {
- await robot.SendAsync($"{msg}");
- }
- }
- else
- {
- var cient = (ITcpSessionClient)arg2;
- if (cient.Online)
- {
- await robot.SendAsync(cient, $"{msg}");
- }
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("TCP发送数据时出错!", ex);
- SendTaskMessage(ex.Message, MessageLevel.Alarm);
- }
- });
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("处理机器人接收的命令时出错!", ex);
- SendTaskMessage(ex.Message, MessageLevel.Alarm);
- }
- }
- #endregion
- #region 机器人&Feeder&相机连接状态事件
- /// <summary>
- /// 机器人发送事件
- /// </summary>
- /// <param name="arg1"></param>
- /// <param name="arg2"></param>
- /// <param name="arg3"></param>
- /// <exception cref="NotImplementedException"></exception>
- private void Management_SendEvent(Guid robotid, object arg2, string arg3)
- {
- var r = _robotService.GetRobot(robotid);
- SendTaskMessage($"{r.Name}Send:{arg3}", MessageLevel.Info);
- }
- /// <summary>
- /// 机器人断开连接时
- /// </summary>
- /// <param name="arg1"></param>
- /// <param name="arg2"></param>
- /// <param name="arg3"></param>
- /// <exception cref="NotImplementedException"></exception>
- private void Management_DisconnectedEvent(Guid robotid, object arg2, ClosedEventArgs arg3)
- {
- if (RobotTCPCollection.ContainsKey(robotid))
- {
- RobotTCPCollection[robotid].Cancel();
- }
- var r = _configService.GetRobot(robotid);
- if (r.ConnectType == TCPConnectType.Server)
- {
- ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
- SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.断开连接}!", MessageLevel.Error);
- var robot = _robotService.GetRobot(robotid);
- if (robot.TcpService.Count < 1)
- {
- var sta = Status.FirstOrDefault(s => s.ID == robotid);
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{r.RobotName}{Lang.未连接}";
- sta.Background = new SolidColorBrush(Colors.Red);
- }));
- }
- }
- else
- {
- SendTaskMessage($"{r.RobotName}{Lang.断开连接}!", MessageLevel.Error);
- var sta = Status.FirstOrDefault(s => s.ID == robotid);
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{r.RobotName}{Lang.断开连接}";
- sta.Background = new SolidColorBrush(Colors.Red);
- }));
- }
- }
- /// <summary>
- /// 机器人连接成功时
- /// </summary>
- /// <param name="arg1"></param>
- /// <param name="arg2"></param>
- /// <param name="arg3"></param>
- /// <exception cref="NotImplementedException"></exception>
- private void Management_ConnectedEvent(Guid robotid, object arg2, ConnectedEventArgs arg3)
- {
- var r = _configService.GetRobot(robotid);
- if (r.ConnectType == TCPConnectType.Server)
- {
- ITcpSessionClient socketClient = arg2 as ITcpSessionClient;
- SendTaskMessage($"{r.RobotName}[{socketClient.Id}:{socketClient.IP}]{Lang.已连接}!", MessageLevel.Debug);
- var robot = _robotService.GetRobot(robotid);
- if (robot.TcpService.Count > 0)
- {
- var sta = Status.FirstOrDefault(s => s.ID == robotid);
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{r.RobotName}{Lang.已连接}";
- sta.Background = new SolidColorBrush(Colors.Green);
- }));
- }
- }
- else
- {
- SendTaskMessage($"{r.RobotName}{Lang.已连接}!", MessageLevel.Debug);
- var sta = Status.FirstOrDefault(s => s.ID == robotid);
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{r.RobotName}{Lang.已连接}";
- sta.Background = new SolidColorBrush(Colors.Green);
- }));
- }
- }
- /// <summary>
- /// Feeder连接状态改变时
- /// </summary>
- /// <param name="sender"></param>
- /// <param name="state"></param>
- private void Management_FeederConnectionStatusChanged(object sender, bool state)
- {
- IFeeder feeder = sender as IFeeder;
- var sta = Status.FirstOrDefault(s => s.ID == feeder.Id);
- if (state)
- {
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{feeder.Name}{Lang.已连接}";
- sta.Background = new SolidColorBrush(Colors.Green);
- }));
- SendTaskMessage($"{feeder.Name}{Lang.已连接}!", MessageLevel.Debug);
- }
- else
- {
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{feeder.Name}{Lang.未连接}";
- sta.Background = new SolidColorBrush(Colors.Red);
- }));
- SendTaskMessage($"{feeder.Name}{Lang.断开连接}!", MessageLevel.Error);
- }
- }
- /// <summary>
- /// 相机连接或者断开时
- /// </summary>
- /// <param name="id"></param>
- /// <param name="state"></param>
- private void Management_CameraConnectChangedEvent(Guid id, bool state)
- {
- var sta = Status.FirstOrDefault(s => s.ID == id);
- var camera = _configService.GetCamera(id);
- if (sta != null && camera != null)
- {
- if (state)
- {
- App.Current.Dispatcher.Invoke(new Action(() =>
- {
- sta.Message = $"{camera.CameraName}{Lang.已连接}";
- sta.Background = new SolidColorBrush(Colors.Green);
- }));
- }
- else
- {
- App.Current.Dispatcher.Invoke(new Action(() =>
- {
- sta.Message = $"{camera.CameraName}{Lang.断开连接}";
- sta.Background = new SolidColorBrush(Colors.Red);
- }));
- }
- }
- }
- /// <summary>
- /// PLC连接状态改变事件
- /// </summary>
- /// <param name="plc"></param>
- /// <param name="isconnected"></param>
- private async void Management_PlcConnectChangedEvent(object sender, bool isconnected)
- {
- IPlc plc = sender as IPlc;
- var sta = Status.FirstOrDefault(s => s.ID == plc.Id);
- if (plc.IsConnected)
- {
- SendTaskMessage($"{plc.Name}{Lang.已连接}!", MessageLevel.Debug);
- if (sta == null) return;
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{plc.Name}{Lang.已连接}";
- sta.Background = new SolidColorBrush(Colors.Green);
- }));
- try
- {
- await WriteSystemParameterToPlcAsync(_configService.GetSystemConfiguration());
- await WritePositionToPlcAsync();
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("PLC连接成功时,写入系统参数和点位信息时出错!", ex);
- }
- }
- else
- {
- SendTaskMessage($"{plc.Name}{Lang.断开连接}!", MessageLevel.Error);
- if (sta == null) return;
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"{plc.Name}{Lang.未连接}";
- sta.Background = new SolidColorBrush(Colors.Red);
- }));
- }
- }
- /// <summary>
- /// 电批连接状态改变时
- /// </summary>
- /// <param name="screwDevice"></param>
- /// <param name="state"></param>
- private void ScrewDriver_ConnectStateChangedEvent(object screwDevice, bool state)
- {
- try
- {
- XYD_ScrewDriver screwDriver = screwDevice as XYD_ScrewDriver;
- if (state)
- {
- SendTaskMessage($"电批{Lang.已连接}!", MessageLevel.Debug);
- var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"电批{Lang.已连接}";
- sta.Background = new SolidColorBrush(Colors.Green);
- }));
- }
- else
- {
- SendTaskMessage($"电批{Lang.未连接}!", MessageLevel.Error);
- var sta = Status.FirstOrDefault(s => s.ID == screwDriver.Id);
- App.Current.Dispatcher.Invoke(new
- Action(() =>
- {
- sta.Message = $"电批{Lang.未连接}";
- sta.Background = new SolidColorBrush(Colors.Red);
- }));
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("电批连接状态改变时出错了", ex);
- }
- }
- #endregion
- #region 后台服务器通讯事件
- private void BgCommunicate_SendEvent(ITcpSessionClient client, string msg)
- {
- SendTaskMessage($"{Lang.服务器}[{client.ServicePort}] Send To {Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
- }
- public Dictionary<string, CancellationTokenSource> BgCommunicateollection = new Dictionary<string, CancellationTokenSource>();
- private async void BgCommunicate_ReceivedEvent(ITcpSessionClient client, string msg)
- {
- try
- {
- if (!BgCommunicateollection.ContainsKey(client.Id))
- {
- BgCommunicateollection.Add(client.Id, new CancellationTokenSource());
- }
- SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]ReceiveFor{Lang.客户端}[{client.Id}:{client.IP}]:{msg}", MessageLevel.Info);
- var _ = _remoteCommandService.ExecuteAsync(msg, BgCommunicateollection[client.Id].Token, async response =>
- {
- try
- {
- if (!client.Online)
- {
- return;
- }
- await BgCommunicate.SendAsync(client, $"{response}");
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("后台TCP发送数据时出错!", ex);
- SendTaskMessage(ex.Message, MessageLevel.Alarm);
- }
- });
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("处理后台服务器接收的命令时出错!", ex);
- SendTaskMessage(ex.Message, MessageLevel.Alarm);
- }
- }
- private void BgCommunicate_DisconnectedEvent(ITcpSessionClient client, ClosedEventArgs e)
- {
- SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.断开连接}!", MessageLevel.Alarm);
- if (BgCommunicateollection.ContainsKey(client.Id))
- {
- BgCommunicateollection[client.Id].Cancel();
- }
- }
- private void BgCommunicate_ConnectedEvent(ITcpSessionClient client, ConnectedEventArgs e)
- {
- SendTaskMessage($"{Lang.服务器}[{client.ServicePort}]{Lang.客户端}[{client.Id}:{client.IP}]{Lang.连接成功}!", MessageLevel.Debug);
- }
- private async Task Scan_DataReceived(ISerialPortClient client, ReceivedDataEventArgs e)
- {
- try
- {
- string poname = client.MainSerialPort.PortName;
- string data = e.ByteBlock.Span.ToString(Encoding.ASCII);
- await Console.Out.WriteLineAsync(data);
- string response = data.Split('\r')[0];
- SendTaskMessage($"扫码机:{poname}Receive:{response}", MessageLevel.Info);
- ScanValue = response;
- _scanDoneEvent.Set();
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("扭力测量仪接收信息时出错!", ex);
- SendTaskMessage("扭力测量仪接收信息时出错!" + ex.Message, MessageLevel.Error);
- }
- }
- #endregion
- #region PLC
- /// <summary>
- /// 将系统参数写入PLC
- /// </summary>
- /// <param name="systemConfiguration"></param>
- /// <returns></returns>
- public async Task WriteSystemParameterToPlcAsync(SystemConfiguration systemConfiguration)
- {
- var addressConfig = _configService.GetPlcAddresses();
- var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
- if (plc == null || !plc.IsConnected) return;
- Dictionary<string, object> nodeValues = new Dictionary<string, object>();
- nodeValues.Add(addressConfig.Out_WorkMode.Address, (Int16)systemConfiguration.WorkMode);
- nodeValues.Add(addressConfig.Out_PickPointNum.Address, (Int16)systemConfiguration.PickPointNum);
- nodeValues.Add(addressConfig.Out_DowmCameraNum.Address, (Int16)systemConfiguration.DowmCameraNum);
- nodeValues.Add(addressConfig.Out_UpCameraPickNum.Address, (Int16)systemConfiguration.UpCameraPickNum);
- nodeValues.Add(addressConfig.Out_UpCameraPutNum.Address, (Int16)systemConfiguration.UpCameraPutNum);
- nodeValues.Add(addressConfig.Out_UPCameracheckNum.Address, (Int16)systemConfiguration.UPCameracheckNum);
- nodeValues.Add(addressConfig.Out_FixedCameraPickNum.Address, (Int16)systemConfiguration.FixedCameraPickNum);
- nodeValues.Add(addressConfig.Out_FixedCameraPutNum.Address, (Int16)systemConfiguration.FixedCameraPutNum);
- nodeValues.Add(addressConfig.Out_FixedCameracheckNum.Address, (Int16)systemConfiguration.FixedCameracheckNum);
- nodeValues.Add(addressConfig.Out_ScrewTeachNum.Address, (Int16)systemConfiguration.ScrewTeachNum);
- var res = await plc.WriteNodesAsync(nodeValues);
- }
- /// <summary>
- /// 注册需要监控的PLC地址
- /// </summary>
- public void RegisterPlcMonitorAddress()
- {
- var addressConfig = _configService.GetPlcAddresses();
- var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
- if (plc == null || !plc.IsConnected) return;
- //PLC地址数组
- List<string> monitorNodeIds = new List<string>()
- {
- addressConfig.In_DowmCameraExe.Address,
- addressConfig.In_UpCameraPickExe.Address,
- addressConfig.In_UpCameraPutExe.Address,
- addressConfig.In_UPCameracheckExe.Address,
- addressConfig.In_FixedCameraPickExe.Address,
- addressConfig.In_FixedCameraPutExe.Address,
- addressConfig.In_FixedCameracheckExe.Address,
- addressConfig.In_RequestPosition.Address,
- addressConfig.In_ScrewTeachExe.Address,
- addressConfig.In_PickINC.Address,
- };
- for (int i = 0; i < 10; i++)
- {
- monitorNodeIds.Add(string.Format(addressConfig.In_MesCheck.Address, i));
- }
- for (int i = 0; i < 7; i++)
- {
- monitorNodeIds.Add(string.Format(addressConfig.In_WorkStart.Address, i));
- monitorNodeIds.Add(string.Format(addressConfig.In_WorkDone.Address, i));
- }
- //订阅PLC地址变化
- plc.SubscribeNodes("AutoSensor", monitorNodeIds, PlcCommandTrigger);
- }
- /// <summary>
- /// 写入点位信息给PLC
- /// </summary>
- /// <returns></returns>
- public async Task WritePositionToPlcAsync()
- {
- var addressConfig = _configService.GetPlcAddresses();
- var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
- if (plc == null || !plc.IsConnected) return;
- var current = _productService.GetCurrentProduct();
- if (current == null) return;
- if (current.PickCameraPoints != null && current.PickCameraPoints.Count > 0)
- {
- foreach (var item in current.PickCameraPoints)
- {
- await item.WriteToPlcAddress(addressConfig.Out_PickCamera, plc);
- }
- }
- if (current.PickPoints != null && current.PickPoints.Count > 0)
- {
- foreach (var item in current.PickPoints)
- {
- var res = await item.WriteToPlcAddress(addressConfig.Out_Pick, plc);
- }
- }
- if (current.SecPosCameraPoints != null && current.SecPosCameraPoints.Count > 0)
- {
- foreach (var item in current.SecPosCameraPoints)
- {
- await item.WriteToPlcAddress(addressConfig.Out_SecPosCamera, plc);
- }
- }
- if (current.ScrewCameraPoints != null && current.ScrewCameraPoints.Count > 0)
- {
- foreach (var item in current.ScrewCameraPoints)
- {
- await item.WriteToPlcAddress(addressConfig.Out_ScrewCamera, plc);
- }
- }
- if (current.ScrewPoints != null && current.ScrewPoints.Count > 0)
- {
- foreach (var item in current.ScrewPoints)
- {
- await item.WriteToPlcAddressEx(addressConfig.Out_Screw, plc);
- }
- await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)current.ScrewPoints.Count);
- }
- if (current.CheckCameraPoints != null && current.CheckCameraPoints.Count > 0)
- {
- foreach (var item in current.CheckCameraPoints)
- {
- await item.WriteToPlcAddress(addressConfig.Out_CheckCamera, plc);
- }
- }
- if (current.RemovePoints != null && current.RemovePoints.Count > 0)
- {
- foreach (var item in current.RemovePoints)
- {
- await item.WriteToPlcAddress(addressConfig.Out_RemovePos, plc);
- }
- }
- if (current.PressurePlacePoints != null && current.PressurePlacePoints.Count > 0)
- {
- foreach (var item in current.PressurePlacePoints)
- {
- await item.WriteToPlcAddress(addressConfig.Out_PressurePlace, plc);
- }
- }
- }
- public async Task WriteParameterToPlcAsync()
- {
- var addressConfig = _configService.GetPlcAddresses();
- var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
- if (plc == null || !plc.IsConnected) return;
- try
- {
- PressureModel models = new PressureModel();
- if (!File.Exists(FilePath.PressureParamterConfigPath))
- {
- FileHelper.WriteJsonFile(models, FilePath.PressureParamterConfigPath);
- }
- models = FileHelper.ReadJsonFile<PressureModel>(FilePath.PressureParamterConfigPath);
- await plc.WriteNodeAsync(addressConfig.Down_Time.Address, models.PressureTime);
- await plc.WriteNodeAsync(addressConfig.Down_WetOut_Num.Address, models.PressureNum);
- await plc.WriteNodeAsync(addressConfig.Down_WetOut_Num_max.Address, models.PressureNumMax);
- }
- catch (Exception)
- {
- }
- }
- /// <summary>
- /// 固定向上相机拍照结果
- /// </summary>
- OpenCvSharp.Point3f[] DowmCameraResults = new OpenCvSharp.Point3f[10];
- /// <summary>
- /// 移动向下相机拍照结果
- /// </summary>
- OpenCvSharp.Point3f[] UpCameraPutResults = new OpenCvSharp.Point3f[10];
- /// <summary>
- /// 取料移动相机拍照结果
- /// </summary>
- OpenCvSharp.Point3f UpCameraPickResult = new OpenCvSharp.Point3f();
- /// <summary>
- /// 最终组装位置
- /// </summary>
- OpenCvSharp.Point3f PlaceActualCoord = new OpenCvSharp.Point3f();
- /// <summary>
- /// 零件SN
- /// </summary>
- string PartSN = "";
- /// <summary>
- /// 产品SN
- /// </summary>
- string[] ProductMainSN = new string[10];//产品主sn
- /// <summary>
- /// 工单信息
- /// </summary>
- string[] wo = new string[10];
- /// <summary>
- /// 二次定位相机的工具坐标
- /// </summary>
- PointF DownTool = new PointF();
- double _FixedUpCameraAngle = 0;
- double _MoveCameraAngle = 0;
- // 扫码完成事件
- private readonly ManualResetEventSlim _scanDoneEvent = new ManualResetEventSlim(false);
- // 扫码结果
- private string ScanValue = "";
- bool _LastDowmCameraExe = false;
- bool _LastScrewTeachExe = false;
- bool _LastUpCameraPickExe = false;
- bool _LastUpCameraPutExe = false;
- bool _LastUPCameracheckExe = false;
- bool _LastFixedCameraPickExe = false;
- bool _LastFixedCameraPutExe = false;
- bool _LastFixedCameracheckExe = false;
- Int16 _LastQrCodePhotoRequest = 0;
- Int16[] _LastWorkStart = new Int16[7];
- Int16[] _LastWorkDone = new Int16[7];
- Int16 _LastRequestPosition = 0;
- Int16 _LastPickINC = 0;
- Int16[] _LastMesCheck = new Int16[10];
- DateTime[] _LastMesCheckTime = new DateTime[10];
- Dictionary<string, string> mes_cc = new Dictionary<string, string>();
- /// <summary>
- /// 当前压力值
- /// </summary>
- double[] currentPressure = new double[10];
- /// <summary>
- /// PLC命令触发时
- /// </summary>
- /// <param name="tuple"></param>
- private async void PlcCommandTrigger((string key, string nodeId, object value) tuple)
- {
- try
- {
- if (tuple.key != "AutoSensor")
- {
- return;
- }
- var addressConfig = _configService.GetPlcAddresses();
- var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
- if (plc == null || !plc.IsConnected) return;
- // 获取当前产品
- var currentProduct = _productService.GetCurrentProduct();
- if (currentProduct == null)
- {
- return;
- }
- ////获取产品编码
- //_productService.CurrentProductCode = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, 0));
- ////如果产品编码为空,则以当前的时间戳作为编码
- //if (string.IsNullOrEmpty(_productService.CurrentProductCode))
- //{
- // _productService.CurrentProductCode = DateTime.Now.ToString("yyyyMMddHHmmssfff");
- //}
- bool isDryMode = plc.ReadNode<bool>(addressConfig.In_DryMode.Address);
- // 触发下相机拍照
- if (addressConfig.In_DowmCameraExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastDowmCameraExe != state)
- {
- _LastDowmCameraExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发下相机拍照...", MessageLevel.Debug);
- //相机的编号
- Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_DowmCameraNum.Address);
- SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
- // 获取机器人当前坐标
- var robot = _robotService.GetAllRobots().FirstOrDefault();
- if (robot == null)
- {
- SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- var currentPosition = robot.GetRobotPos();
- //如果下相机拍照的次数是1,则判断用时拍照的相机是几个
- int downCameraNum = _configService.GetSystemConfiguration().DowmCameraNum;
- if (downCameraNum == 1)
- {
- //如果下相机2的流程id为空,则表示只有一个下相机
- if (currentProduct.FixedUpCamera2ProcedureId == Guid.Empty)
- {
- //获取固定向上相机1的流程
- var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
- if (process == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
- if (isDryMode)
- {
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- return;
- }
- if (visionResult.IsSucceed)
- {
- float toolX = (float)(visionResult.X - currentPosition.X);
- float toolY = (float)(visionResult.Y - currentPosition.Y);
- DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)visionResult.U);
- DownTool = new PointF(toolX, toolY);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- }
- else
- {
- //获取固定向上相机1的流程
- var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
- if (process1 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- //获取固定向上相机2的流程
- var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera2ProcedureId);
- if (process2 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera2ProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
- var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
- var visionResults = await Task.WhenAll(task1, task2);
- if (isDryMode)
- {
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- return;
- }
- if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
- {
- float toolX = (float)(visionResults[0].X + visionResults[1].X) / 2;
- float toolY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
- _FixedUpCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
- DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)_FixedUpCameraAngle);
- DownTool = new PointF(toolX, toolY);
- SendTaskMessage($"固定向上相机拍照Tool: {DownTool.X:F3},{DownTool.Y:F3},{_FixedUpCameraAngle:F3}", MessageLevel.Info);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- }
- }
- else if (downCameraNum == 2)
- {
- //如果下相机2的流程id为空,则表示只有一个下相机
- if (currentProduct.FixedUpCamera2ProcedureId == Guid.Empty)
- {
- //获取固定向上相机1的流程
- //var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
- //if (process == null)
- //{
- // SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
- // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- // return;
- //}
- //// 执行视觉任务
- //var _cts = new CancellationTokenSource();
- //var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token);
- //if (visionResult.IsSucceed)
- //{
- // float toolX = (float)(visionResult.X - currentPosition.X);
- // float toolY = (float)(visionResult.Y - currentPosition.Y);
- // DowmCameraResults[cameraIndex] = new PointF(toolX, toolX);
- // if (cameraIndex == downCameraNum)
- // {
- // //求取多个DowmCameraResults的中心点
- // DownTool = new PointF(toolX, toolX);
- // }
- // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- // return;
- //}
- //else
- //{
- // await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- // return;
- //}
- //暂时没有应用场景,不支持
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- else
- {
- //获取固定向上相机1的流程
- var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
- if (process1 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- //获取固定向上相机2的流程
- var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera2ProcedureId);
- if (process2 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera2ProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
- var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
- var visionResults = await Task.WhenAll(task1, task2);
- if (isDryMode)
- {
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- return;
- }
- if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
- {
- float toolX = (float)(visionResults[0].X + visionResults[1].X) / 2;
- float toolY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
- _FixedUpCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
- DowmCameraResults[cameraIndex] = new OpenCvSharp.Point3f(toolX, toolY, (float)_FixedUpCameraAngle);
- DownTool = new PointF(toolX, toolY);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- }
- }
- else
- {
- //暂时没有应用场景,不支持
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- }
- else
- {
- SendTaskMessage($"触发下相机拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)0);
- }
- }
- }
- // 触发下相机拍照披头
- if (addressConfig.In_ScrewTeachExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastScrewTeachExe != state)
- {
- _LastScrewTeachExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发下相机拍照...", MessageLevel.Debug);
- //相机的编号
- Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_DowmCameraNum.Address);
- SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
- // 获取流程
- //var process = _productService.GetCurrentProductProcedureModelById(currentProduct.FixedUpCamera1ProcedureId);
- //if (process == null)
- //{
- // SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.FixedUpCamera1ProcedureId}", MessageLevel.Alarm);
- // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
- // return;
- //}
- //// 获取机器人当前坐标
- //var robot = _robotService.GetAllRobots().FirstOrDefault();
- //if (robot == null)
- //{
- // SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
- // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
- // return;
- //}
- //var currentPosition = robot.GetRobotPos();
- //// 执行视觉任务
- //var _cts = new CancellationTokenSource();
- //var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, null, _cts.Token);
- //if (visionResult.IsSucceed)
- //{
- // //披头偏差
- // float offsetX = (float)(visionResult.X - currentPosition.X);
- // float offsetY = (float)(visionResult.Y - currentPosition.Y);
- // DowmCameraResults[cameraIndex] = new PointF(offsetX, offsetY);
- // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)1);
- // return;
- //}
- //else
- //{
- // await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)2);
- // return;
- //}
- }
- else
- {
- SendTaskMessage($"触发下相机拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_ScrewTeachOk.Address, (Int16)0);
- }
- }
- }
- // 触发上相机取料拍照
- else if (addressConfig.In_UpCameraPickExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastUpCameraPickExe != state)
- {
- _LastUpCameraPickExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发上相机取料拍照...", MessageLevel.Debug);
- //相机的编号
- Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UpCameraPickNum.Address);
- SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
- // 获取机器人当前坐标
- var robot = _robotService.GetAllRobots().FirstOrDefault();
- if (robot == null)
- {
- SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_DownCameraStatus.Address, (Int16)2);
- return;
- }
- var currentPosition = robot.GetRobotPos();
- //如果上相机2的流程id为空,则表示只有一个下相机
- if (currentProduct.MoveDownCamer2PickPhotoProcedureId == Guid.Empty)
- {
- //获取移动向下相机1的流程
- var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1PickPhotoProcedureId);
- if (process == null)
- {
- SendTaskMessage($"移动向下相机1视觉流程,流程ID:{currentProduct.MoveDownCamer1PickPhotoProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
- if (visionResult.IsSucceed)
- {
- currentProduct.PickPoints[0].X_Position = (float)visionResult.X;
- currentProduct.PickPoints[0].Y_Position = (float)visionResult.Y;
- //currentProduct.PickPoints[0].U_Position += (float)visionResult.U;
- await currentProduct.ScrewPoints[0].WriteToPlcAddress(addressConfig.Out_Pick, plc);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
- return;
- }
- }
- else
- {
- //获取固定向上相机1的流程
- var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1PickPhotoProcedureId);
- if (process1 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamer1PickPhotoProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
- return;
- }
- //获取固定向上相机2的流程
- var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer2PickPhotoProcedureId);
- if (process2 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamer2PickPhotoProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
- var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
- var visionResults = await Task.WhenAll(task1, task2);
- if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
- {
- float tool1X = (float)(visionResults[0].X - visionResults[0].X);
- float tool1Y = (float)(visionResults[0].Y - visionResults[0].Y);
- float tool2X = (float)(visionResults[1].X - visionResults[1].X);
- float tool2Y = (float)(visionResults[1].Y - visionResults[1].Y);
- float toolX = (tool1X + tool2X) / 2;
- float toolY = (tool1Y + tool2Y) / 2;
- //计算两个点的线角度
- currentProduct.PickPoints[0].X_Position = (float)toolX;
- currentProduct.PickPoints[0].Y_Position = (float)toolY;
- //currentProduct.PickPoints[0].U_Position += (float)visionResult.U;
- await currentProduct.ScrewPoints[0].WriteToPlcAddress(addressConfig.Out_Pick, plc);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)2);
- return;
- }
- }
- }
- else
- {
- SendTaskMessage($"触发上相机取料拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPickStatus.Address, (Int16)0);
- }
- }
- }
- // 上相机锁附/组装拍照
- else if (addressConfig.In_UpCameraPutExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastUpCameraPutExe != state)
- {
- _LastUpCameraPutExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发上相机锁附/组装拍照...", MessageLevel.Debug);
- //相机的编号
- Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UpCameraPutNum.Address);
- SendTaskMessage($"编号:{cameraIndex}", MessageLevel.Info);
- //视觉流程ID
- Guid procedureId = currentProduct.MoveDownCamera1LockPhotoProcedureId;
- // 获取机器人当前坐标
- var robot = _robotService.GetAllRobots().FirstOrDefault();
- if (robot == null)
- {
- SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- var currentPosition = robot.GetRobotPos();
- //如果上相机2的流程id为空,则表示只有一个上相机
- if (currentProduct.MoveDownCamera2LockPhotoProcedureId == Guid.Empty)
- {
- //获取锁付拍照的点位
- var pos = currentProduct.ScrewCameraPoints.FirstOrDefault(p => p.Number == cameraIndex);
- if (pos != null)
- {
- procedureId = pos.VisionProcessID;
- }
- // 获取移动向下相机的流程
- var process = _productService.GetCurrentProductProcedureModelById(procedureId);
- if (process == null)
- {
- SendTaskMessage($"未找到移动向下相机组装拍照对应的视觉流程流程ID:{procedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var visionResult = await _remoteCommandService.ExecutePhotoGetSinglePoint(process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
- if (isDryMode)
- {
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
- return;
- }
- if (visionResult.IsSucceed)
- {
- UpCameraPutResults[cameraIndex] = new OpenCvSharp.Point3f((float)visionResult.X, (float)visionResult.Y, (float)visionResult.U);
- SendTaskMessage($"移动向下相机拍照[{cameraIndex}]结果: {UpCameraPutResults[cameraIndex].X:F3},{UpCameraPutResults[cameraIndex].Y:F3},{UpCameraPutResults[cameraIndex].Z:F3}", MessageLevel.Info);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- }
- else
- {
- //获取移动向下相机1的流程
- var process1 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera1LockPhotoProcedureId);
- if (process1 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamera1LockPhotoProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- //获取移动向下相机2的流程
- var process2 = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamera2LockPhotoProcedureId);
- if (process2 == null)
- {
- SendTaskMessage($"固定向上相机1视觉流程,流程ID:{currentProduct.MoveDownCamera2LockPhotoProcedureId}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var task1 = _remoteCommandService.ExecutePhotoGetSinglePoint(process1, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 1, null);
- var task2 = _remoteCommandService.ExecutePhotoGetSinglePoint(process2, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, 2, null);
- var visionResults = await Task.WhenAll(task1, task2);
- if (isDryMode)
- {
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
- return;
- }
- if (visionResults[0].IsSucceed && visionResults[1].IsSucceed)
- {
- float centerX = (float)(visionResults[0].X + visionResults[1].X) / 2;
- float centerY = (float)(visionResults[0].Y + visionResults[1].Y) / 2;
- _MoveCameraAngle = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)visionResults[0].X, (float)visionResults[0].Y), new PointF((float)visionResults[1].X, (float)visionResults[1].Y));
- UpCameraPutResults[cameraIndex] = new OpenCvSharp.Point3f(centerX, centerY, (float)_MoveCameraAngle);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)1);
- return;
- }
- else
- {
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- }
- }
- else
- {
- SendTaskMessage($"触发上相机锁附/组装拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)0);
- }
- }
- }
- // 上相机检测拍照
- else if (addressConfig.In_UPCameracheckExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastUPCameracheckExe != state)
- {
- _LastUPCameracheckExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发上相机检测拍照...", MessageLevel.Debug);
- //相机的编号
- Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_UPCameracheckNum.Address);
- //视觉流程ID
- Guid procedureId = Guid.Empty;
- //获取锁付拍照的点位
- var pos = currentProduct.CheckCameraPoints.FirstOrDefault(p => p.Number == cameraIndex);
- if (pos != null)
- {
- procedureId = pos.VisionProcessID;
- }
- // 获取流程
- var process = _productService.GetCurrentProductProcedureModelById(procedureId);
- if (process == null)
- {
- SendTaskMessage(string.Format("未找到点位:{0}的视觉流程:{1}", cameraIndex, procedureId), MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
- return;
- }
- // 获取机器人当前坐标
- var robot = _robotService.GetAllRobots().FirstOrDefault();
- if (robot == null)
- {
- SendTaskMessage($"未找到机器人,无法执行上相机锁附/组装拍照视觉任务", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UpCameraPutStatus.Address, (Int16)2);
- return;
- }
- var currentPosition = robot.GetRobotPos();
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- var visionResult = await _remoteCommandService.ExecutePhotoGetDistance(1,process, null, new double[] { currentPosition.X, currentPosition.Y, currentPosition.U }, _cts.Token, cameraIndex, null);
- if (visionResult.distance.Split(',')[0] == "1")
- {
- mes_cc.Clear();
- }
- if (visionResult.distance.Split(',')[0] == "2" && mes_cc.ContainsKey("2"))
- {
- mes_cc.Remove("2");
- }
- if (visionResult.IsSucceed)
- {
- mes_cc.Add(visionResult.distance.Split(',')[0], visionResult.distance.Split(',')[1]);
- await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
- SendTaskMessage($"点位{cameraIndex}检测OK", MessageLevel.Debug);
- }
- else
- {
- mes_cc.Add($"{cameraIndex}", "0");
- await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)2);
- SendTaskMessage($"点位{cameraIndex}检测NG", MessageLevel.Error);
- }
- await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)1);
- }
- else
- {
- SendTaskMessage($"触发上相机检测拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_UPCameracheckStatus.Address, (Int16)0);
- }
- }
- }
- // 固定相机取料拍照
- else if (addressConfig.In_FixedCameraPickExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastFixedCameraPickExe != state)
- {
- _LastFixedCameraPickExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发固定相机取料拍照...", MessageLevel.Debug);
- //相机的编号
- //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameraPickNum.Address);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)1);
- }
- else
- {
- SendTaskMessage($"触发固定相机取料拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPickStatus.Address, (Int16)0);
- }
- }
- }
- // 固定相机锁附/组装拍照
- else if (addressConfig.In_FixedCameraPutExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastFixedCameraPutExe != state)
- {
- _LastFixedCameraPutExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发固定相机锁附/组装拍照...", MessageLevel.Debug);
- //相机的编号
- //Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameraPutNum.Address);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)1);
- }
- else
- {
- SendTaskMessage($"触发固定相机锁附/组装拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameraPutStatus.Address, (Int16)0);
- }
- }
- }
- // 固定相机检测拍照
- else if (addressConfig.In_FixedCameracheckExe.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is bool state)
- {
- if (_LastFixedCameracheckExe != state)
- {
- _LastFixedCameracheckExe = state;
- }
- else
- {
- return;
- }
- if (state)
- {
- SendTaskMessage($"触发固定相机检测拍照...", MessageLevel.Debug);
- //相机的编号
- Int16 cameraIndex = plc.ReadNode<Int16>(addressConfig.In_FixedCameracheckNum.Address);
- List<Task<(bool IsSucceed, double X, double Y, double U)>> visionTasks = new List<Task<(bool IsSucceed, double X, double Y, double U)>>();
- List<ProcedureModel> visionProcesses = new List<ProcedureModel>();
- if (currentProduct.MoveDownCamer1CheckProcedureId != Guid.Empty)
- {
- var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer1CheckProcedureId);
- if (process != null)
- {
- visionProcesses.Add(process);
- }
- }
- if (currentProduct.MoveDownCamer2CheckProcedureId != Guid.Empty)
- {
- var process = _productService.GetCurrentProductProcedureModelById(currentProduct.MoveDownCamer2CheckProcedureId);
- if (process != null)
- {
- visionProcesses.Add(process);
- }
- }
- if (visionProcesses.Count <= 0)
- {
- SendTaskMessage($"未配置移动向下相机检测视觉流程", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
- return;
- }
- // 执行视觉任务
- var _cts = new CancellationTokenSource();
- for (int i = 0; i < visionProcesses.Count; i++)
- {
- visionTasks.Add(_remoteCommandService.ExecutePhotoGetSinglePoint(visionProcesses[i], null, null, _cts.Token, i + 1, null));
- }
- var visionResults = await Task.WhenAll(visionTasks.ToArray());
- if (isDryMode)
- {
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)1);
- return;
- }
- //获取visionResults集合中所有的结果,如果全部成功则为通过
- bool allSucceed = true;
- for (int i = 0; i < visionResults.Length; i++)
- {
- if (!visionResults[i].IsSucceed)
- {
- allSucceed = false;
- break;
- }
- }
- if (allSucceed)
- {
- SendTaskMessage($"固定相机检测OK", MessageLevel.Debug);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)1);
- return;
- }
- else
- {
- SendTaskMessage($"固定相机检测NG", MessageLevel.Error);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)2);
- return;
- }
- }
- else
- {
- SendTaskMessage($"触发固定相机检测拍照信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_FixedCameracheckStatus.Address, (Int16)0);
- }
- }
- }
- // 多相机坐标合并
- else if (addressConfig.In_RequestPosition.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is Int16 state)
- {
- if (_LastRequestPosition != state)
- {
- _LastRequestPosition = state;
- }
- else
- {
- return;
- }
- if (state == 1)
- {
- SendTaskMessage($"收到多相机坐标合并请求,开始合并...", MessageLevel.Debug);
- if (isDryMode)
- {
- var point1 = currentProduct.ScrewPoints[0].Clone();
- SendTaskMessage($"点:1,{point1.X_Position:F3},{point1.Y_Position:F4},{point1.U_Position:F4}", MessageLevel.Info);
- await point1.WriteToPlcAddress(addressConfig.Out_Screw, plc);
- await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
- await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
- return;
- }
- double upCameraX = 0, upCameraY = 0, upCameraU = 0;
- upCameraX = UpCameraPutResults[1].X;
- upCameraY = UpCameraPutResults[1].Y;
- upCameraU = UpCameraPutResults[1].Z;
- //如果下相机拍照的次数是1,则判断用时拍照的相机是几个
- int upCameraNum = _configService.GetSystemConfiguration().UpCameraPutNum;
- if (upCameraNum == 2)
- {
- upCameraX = (UpCameraPutResults[1].X + UpCameraPutResults[2].X) / 2;
- upCameraY = (UpCameraPutResults[1].Y + UpCameraPutResults[2].Y) / 2;
- upCameraU = Common.CalculateAngleBetweenPointsDegrees(new PointF((float)UpCameraPutResults[1].X, (float)UpCameraPutResults[1].Y), new PointF((float)UpCameraPutResults[2].X, (float)UpCameraPutResults[2].Y));
- }
- var point = currentProduct.ScrewPoints[0].Clone();
- var pn = Vector<double>.Build.Dense(new double[] { upCameraX, upCameraY });
- //目标角度:
- double angle = point.U_Position - (DowmCameraResults[1].Z - currentProduct.FixedUpCameraTempletAngle) - (upCameraU - currentProduct.MoveDownCamerTempletAngle);
- var toolCoord = new ToolCoord();
- toolCoord.SetTool(DowmCameraResults[1].X, DowmCameraResults[1].Y);
- //将_PutPoint转换为Tool0下要走的点
- var p0 = toolCoord.GetTool0Coord(pn, angle);
- point.X_Position = (float)p0[0];
- point.Y_Position = (float)p0[1];
- point.U_Position = (float)angle;
- PlaceActualCoord = new OpenCvSharp.Point3f(point.X_Position, point.Y_Position, point.U_Position);
- SendTaskMessage($"点:1,{point.X_Position:F3},{point.Y_Position:F4},{point.U_Position:F4}", MessageLevel.Info);
- await point.WriteToPlcAddress(addressConfig.Out_Screw, plc);
- await plc.WriteNodeAsync(addressConfig.Out_WorkNum.Address, (Int16)1);
- await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)1);
- }
- else
- {
- SendTaskMessage($"多相机坐标合并请求已结束或被取消,state={state}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_CameraDone.Address, (Int16)0);
- }
- }
- }
- // 螺丝供料器螺丝递减
- else if (addressConfig.In_PickINC.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is Int16 state)
- {
- if (_LastPickINC != state)
- {
- _LastPickINC = state;
- }
- else
- {
- return;
- }
- if (state != 0)
- {
- SendTaskMessage($"螺丝供料器...", MessageLevel.Info);
- await plc.WriteNodeAsync(addressConfig.In_PickINC.Address, (Int16)0);
- }
- }
- }
- // PLC请求二维码拍照
- else if (addressConfig.In_QrCodePhotoRequest.Address.Contains(tuple.nodeId))
- {
- if (tuple.value is Int16 state)
- {
- if (_LastQrCodePhotoRequest != state)
- {
- _LastQrCodePhotoRequest = state;
- }
- else
- {
- return;
- }
- if (state == 1)
- {
- SendTaskMessage("收到PLC二维码拍照请求", MessageLevel.Debug);
- // 四、几个非常重要的细节(工程级)
- //1.Reset() 一定在发送命令前
- //_scanDoneEvent.Reset();
- //否则:
- //上一次扫码的 Set() 还在
- //本次 Wait() 会直接通过(严重 bug)
- // 2.Wait() 不要直接在 UI 线程
- //你这里是 async,用:
- //await Task.Run(() => _scanDoneEvent.Wait(3000));
- ScanValue = "";
- _scanDoneEvent.Reset(); // 重要:先关门
- await Scan_Client.SendAsync("T\r\n");
- // 等待扫码结果,最多 3 秒
- bool scanOk = await Task.Run(() => _scanDoneEvent.Wait(3000));
- if (scanOk && !ScanValue.IsNullOrWhiteSpace())
- {
- SendTaskMessage($"二维码拍照成功,接收到值:{ScanValue}", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (short)1);
- }
- else
- {
- SendTaskMessage("二维码拍照失败或超时", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (short)2);
- }
- }
- else
- {
- SendTaskMessage("二维码拍照点位发送信号已关闭", MessageLevel.Alarm);
- await plc.WriteNodeAsync(addressConfig.Out_QrCodePhotoResault.Address, (Int16)0);
- }
- }
- }
- else
- {
- // 过站检查
- for (int i = 0; i < 10; i++)
- {
- if (string.Format(addressConfig.In_MesCheck.Address, i).Contains(tuple.nodeId))
- {
- if (tuple.value is Int16 state)
- {
- if (_LastMesCheck[i] != state)
- {
- _LastMesCheck[i] = state;
- }
- else
- {
- return;
- }
- var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
- string comp = "";
- //过站请求
- if (state == 1)
- {
- // 这里缺少从MES获取产品配方的内容,需要补充
- _LastMesCheckTime[i] = (await _mesService.GetServerTimeAsync(i, code, 2)).Now;
- //获取当前工位的配置
- var stationConfig = _configService.GetDeviceInfo(i);
- if (stationConfig.EnableDoubleMes)
- {
- SendTaskMessage($"收到{i}:{stationConfig.DeviceName}过站检查请求(当站是否生产)(当前需要双MES验证)...", MessageLevel.Debug);
- LogHelper.WriteLogMes($"【mes开始QUERY】");
- SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
- (bool isSuccess, string response) = await _mesService.StationGetExAsync(i, code, "", 2);//询问mes
- if (isSuccess)
- {
- LogHelper.WriteLogMes($"询问mes成功");
- SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
- string ProductMainSN_Temp = "";
- if (response != "MES功能未启用!")
- {
- string[] item = response.Split('\n');
- //获取过度件sn
- string snItem = item.FirstOrDefault(f => f.Contains("sn="));
- if (snItem != null)
- {
- ProductMainSN_Temp = snItem.Replace("sn=", "").Trim();
- SendTaskMessage($"过度件sn:{ProductMainSN_Temp}", MessageLevel.Info);
- }
- }
- (bool isSuccess2, string response2) = await _mesService.StationGetAsync(i, ProductMainSN_Temp, "", 2);//询问mes
- if (isSuccess2)
- {
- LogHelper.WriteLogMes($"第二次询问mes成功");
- SendTaskMessage($"第二次询问mes成功:{response2}", MessageLevel.Debug);
- if (response2 != "MES功能未启用!")
- {
- string[] item = response2.Split('\n');
- //获取产品主sn和wo用于后续上传数据使用
- string snItem = item.FirstOrDefault(f => f.Contains("sn="));
- if (snItem != null)
- {
- ProductMainSN[i] = snItem.Replace("sn=", "").Trim();
- if (i == 0)
- {
- _productService.CurrentProductCode = ProductMainSN[i];
- }
- SendTaskMessage($"产品主sn:{ProductMainSN[i]}", MessageLevel.Info);
- }
- string woItem = item.FirstOrDefault(f => f.Contains("wo="));
- if (woItem != null)
- {
- wo[i] = woItem.Replace("wo=", "").Trim();
- SendTaskMessage($"工单信息:{wo[i]}", MessageLevel.Info);
- }
- }
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
- }
- else
- {
- LogHelper.WriteLogMes($"第二次询问mes失败");
- SendTaskMessage($"第二次询问mes失败:{response2}", MessageLevel.Error);
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
- }
- }
- else
- {
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
- LogHelper.WriteLogMes($"询问mes失败");
- SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
- }
- LogHelper.WriteLogMes($"【mes结束QUERY】");
- SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
- }
- else if(stationConfig.EnableMES)
- {
- SendTaskMessage($"收到{i}:{stationConfig.DeviceName}过站检查请求(当站是否生产)(当前不需要双MES验证)...", MessageLevel.Debug);
- LogHelper.WriteLogMes($"【mes开始QUERY】");
- SendTaskMessage($"mes开始QUERY", MessageLevel.Info);
- (bool isSuccess, string response) = await _mesService.StationGetAsync(i, code, "", 2);//询问mes
- if (isSuccess)
- {
- if (response != "MES功能未启用!")
- {
- string[] item = response.Split('\n');
- //获取产品主sn和wo用于后续上传数据使用
- string snItem = item.FirstOrDefault(f => f.Contains("sn="));
- if (snItem != null)
- {
- ProductMainSN[i] = snItem.Replace("sn=", "").Trim();
- if (i == 0)
- {
- _productService.CurrentProductCode = ProductMainSN[i];
- }
- SendTaskMessage($"产品主sn:{ProductMainSN[i]}", MessageLevel.Info);
- }
- string woItem = item.FirstOrDefault(f => f.Contains("wo="));
- if (woItem != null)
- {
- wo[i] = woItem.Replace("wo=", "").Trim();
- SendTaskMessage($"工单信息:{wo[i]}", MessageLevel.Info);
- }
- }
- LogHelper.WriteLogMes($"询问mes成功");
- SendTaskMessage($"询问mes成功:{response}", MessageLevel.Debug);
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)1);
- }
- else
- {
- LogHelper.WriteLogMes($"询问mes失败");
- SendTaskMessage($"询问mes失败:{response}", MessageLevel.Error);
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
- }
- LogHelper.WriteLogMes($"【mes结束QUERY】");
- SendTaskMessage($"mes结束QUERY", MessageLevel.Info);
- }
- else
- {
- LogHelper.WriteLogMes("未启用mes");
- SendTaskMessage("未启用mes", MessageLevel.Error);
- //产品发生改变并且供料器发生了变化时,需要通知PLC进行取料更改
- await plc.WriteNodeAsync(addressConfig.Out_ScrewFeederIsChanged.Address, (Int16)1); //不发生改变
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)2);
- }
- }
- // 上传本站数据
- else if (state == 2)
- {
- DFC.Clear();
- //获取当前工位的配置
- var stationConfig = _configService.GetDeviceInfo(i);
- SendTaskMessage($"收到{i}:{stationConfig.DeviceName}上传本站数据请求...", MessageLevel.Debug);
- //从服务器中获取当前时间
- var serverTimeResult = await _mesService.GetServerTimeAsync(i, code, 2);
- double ct = serverTimeResult.Now.Subtract(_LastMesCheckTime[i]).TotalSeconds;
- if (i == 0)
- {
- CTtime = ct;
- }
- //读取产品结果
- Int16 resultIndex = plc.ReadNode<Int16>(string.Format(addressConfig.In_Result.Address, i));
- //读取压力值
- float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, i));
- AssemblyRecord assemblyRecord = new AssemblyRecord();
- assemblyRecord.ProductSN = ProductMainSN[i];
- assemblyRecord.RecipeName = currentProduct.Name;
- assemblyRecord.PartSN = PartSN;
- assemblyRecord.AssemblyDurationSeconds = ct;
- assemblyRecord.AssemblyPressure = pressure;
- assemblyRecord.DeviceId = i;
- assemblyRecord.DeviceName = stationConfig.DeviceName;
- assemblyRecord.OperatorName = _systemDatabaseService.GetCurrentUser().UserName;
- assemblyRecord.Success = resultIndex == 1 ? true : false;
- assemblyRecord.DownCameraCoord1 = "";
- assemblyRecord.DownCameraCoord2 = "";
- assemblyRecord.DownCameraCoord3 = "";
- assemblyRecord.DownCameraCoord4 = "";
- assemblyRecord.PickMoveCameraCoord = "";
- assemblyRecord.PlaceMoveCameraCoord1 = "";
- assemblyRecord.PlaceMoveCameraCoord2 = "";
- assemblyRecord.PlaceMoveCameraCoord3 = "";
- assemblyRecord.PlaceMoveCameraCoord4 = "";
- assemblyRecord.PlaceActualCoord = "";
- //目前只记录当前站
- if (i == 0)
- {
- await _systemDatabaseService.RecordProductionAsync(new ProductionRecord()
- {
- ProductName = currentProduct.Name,
- ProductCode = ProductMainSN[i],
- DeviceId = i,
- DeviceName = "",
- Category = resultIndex == 1 ? "OK" : "NG",
- Quantity = 1,
- Remark = $"TotalSeconds:{ct.ToString("F2")}",
- UserName = _systemDatabaseService.GetCurrentUser().UserName,
- });
- assemblyRecord.DownCameraCoord1 = $"{DowmCameraResults[1].X:F3},{DowmCameraResults[1].Y:F3},{DowmCameraResults[1].Z:F3}";
- assemblyRecord.PlaceMoveCameraCoord1 = $"{UpCameraPutResults[1].X:F3},{UpCameraPutResults[1].Y:F3},{UpCameraPutResults[1].Z:F3}";
- assemblyRecord.PlaceMoveCameraCoord2 = $"{UpCameraPutResults[2].X:F3},{UpCameraPutResults[2].Y:F3},{UpCameraPutResults[2].Z:F3}";
- assemblyRecord.PlaceActualCoord = $"{PlaceActualCoord.X:F3},{PlaceActualCoord.Y:F3},{PlaceActualCoord.Z:F3}";
- App.Current.Dispatcher.Invoke(() =>
- {
- _eventAggregator.GetEvent<AssemblyFinishNotification>().Publish(assemblyRecord);
- });
- }
- await _systemDatabaseService.RecordAssemblyAsync(assemblyRecord);
- LogHelper.WriteLogMes($"【mes开始ADD】");
- SendTaskMessage($"mes开始ADD", MessageLevel.Info);
- string assypress = ""; string cc = "";
- cc = string.Join(",", mes_cc.OrderBy(kv => kv.Key, StringComparer.Ordinal).Select(kv => kv.Value));
- assypress = currentPressure[i].ToString("F2");
- var res = FileHelper.ReadJsonFile<PressureModel>(FilePath.PressureParamterConfigPath);
- if (res.PressureUpLimit > 0)
- {
- }
- //cc-复检cc,assypress-组装站压力
- (bool isSuccess, string response) = await _mesService.SubmitGetAsync(i, ProductMainSN[i], comp, cc, assypress, resultIndex == 1 ? true : false, _LastMesCheckTime[i], serverTimeResult.Now);
- if (isSuccess)
- {
- LogHelper.WriteLogMes($"上传mes成功");
- SendTaskMessage($"上传mes成功", MessageLevel.Debug);
- }
- else
- {
- LogHelper.WriteLogMes($"上传mes失败");
- SendTaskMessage($"上传mes失败", MessageLevel.Error);
- }
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)3);
- LogHelper.WriteLogMes($"【mes结束ADD】");
- SendTaskMessage($"mes结束ADD", MessageLevel.Info);
- mes_cc.Clear();
- //是否保存当前的产品记录至CSV?
- if (stationConfig.SaveCsv)
- {
- //判断锁付路径字符串是否为空,如果不为空则保存,否则不保存
- if (!string.IsNullOrEmpty(stationConfig.SaveCsvPath))
- {
- bool assyPress = resultIndex == 1 ? true : false;
- var pre = FileHelper.ReadJsonFile<PressureModel>(FilePath.PressureParamterConfigPath);
- DFC.Clear();
- DFC.Add(new DataFormCtq
- {
- PPID = ProductMainSN[i],
- PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
- PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
- CTQ_NAME = "CC1",
- CTQ_VALUE = cc.Split(",")[0],
- CTQ_LSL = "",
- CTQ_USL = "",
- PROCESS_END_TIME = serverTimeResult.Now.ToString(),
- SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
- COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
- REVISION = stationConfig.DataInfo.REVISION,
- WO = wo[i],
- MFG_LOT = stationConfig.DataInfo.MFG_LOT,
- MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
- PROCESS_OUTCOME = "PASS",
- PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
- CTQ_UNIT_OF_MEASURE = "mm",
- ERROR_MESSAGE = assyPress ? "" : "CC OOS",
-
- });
- DFC.Add(new DataFormCtq
- {
- PPID = ProductMainSN[i],
- PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
- PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
- CTQ_NAME = "CC2",
- CTQ_VALUE = cc.Split(",")[1],
- CTQ_LSL = "",
- CTQ_USL = "",
- PROCESS_END_TIME = serverTimeResult.Now.ToString(),
- SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
- COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
- REVISION = stationConfig.DataInfo.REVISION,
- WO = wo[i],
- MFG_LOT = stationConfig.DataInfo.MFG_LOT,
- MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
- PROCESS_OUTCOME = "PASS",
- PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
- CTQ_UNIT_OF_MEASURE = "mm",
- ERROR_MESSAGE = assyPress ? "" : "CC OOS"
- });
- DFC.Add(new DataFormCtq
- {
- PPID = code,
- PROCESS_NAME = stationConfig.DataInfo.PROCESS_NAME,
- PROCESS_START_TIME = _LastMesCheckTime[i].ToString(),
- CTQ_NAME = "Assy_Pressure",
- CTQ_VALUE = Math.Round(double.Parse(assypress), 3).ToString(),
- CTQ_LSL = pre.PressureDownLimit.ToString("F3"),
- CTQ_USL = pre.PressureUpLimit.ToString("F3"),
- PROCESS_END_TIME = serverTimeResult.Now.ToString(),
- SUPPLIER_NAME = stationConfig.DataInfo.SUPPLIER_NAME,
- COMMODITY_TYPE = stationConfig.DataInfo.COMMODITY_TYPE,
- REVISION = stationConfig.DataInfo.REVISION,
- WO = wo[i],
- MFG_LOT = stationConfig.DataInfo.MFG_LOT,
- MFG_ASSY_LINE = stationConfig.DataInfo.MFG_ASSY_LINE,
- PROCESS_OUTCOME = assyPress ? "PASS" : "FAIL",
- PROCESS_MACHINE_ID = stationConfig.DataInfo.PROCESS_MACHINE_ID,
- CTQ_UNIT_OF_MEASURE = "kg",
- ERROR_MESSAGE = assyPress ? "" : "Assy_Pressure OOS"
- });
- bool recordResult = RecordStationResult(i, DFC, ProductMainSN[i], serverTimeResult.Now.Subtract(_LastMesCheckTime[i]).TotalSeconds, _LastMesCheckTime[i], stationConfig.SaveCsvPath);
- if (recordResult)
- {
- SendTaskMessage($"{i}:{stationConfig.DeviceName}产品记录保存成功", MessageLevel.Debug);
- }
- else
- {
- SendTaskMessage($"{i}:{stationConfig.DeviceName}产品记录保存失败", MessageLevel.Error);
- }
- }
- else
- {
- SendTaskMessage($"{i}:{stationConfig.DeviceName}工位未配置保存路径,无法保存产品记录", MessageLevel.Error);
- }
- }
- else
- {
- SendTaskMessage($"{i}:{stationConfig.DeviceName}工位未配置保存产品记录", MessageLevel.Debug);
- }
- return;
- }
- else
- {
- SendTaskMessage($"{i}过站检查信号:state={state},处理为默认状态", MessageLevel.Alarm);
- await plc.WriteNodeAsync(string.Format(addressConfig.Out_MesStatus.Address, i), (Int16)0);
- return;
- }
- }
- }
- }
- //开始/停止 组装/锁附
- for (int i = 0; i < 7; i++)
- {
- //开始组装
- if (string.Format(addressConfig.In_WorkStart.Address, i).Contains(tuple.nodeId))
- {
- if (tuple.value is Int16 state)
- {
- if (_LastWorkStart[i] != state)
- {
- _LastWorkStart[i] = state;
- }
- else
- {
- return;
- }
- var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
- if (state == 1)
- {
- SendTaskMessage($"收到开始保压信号[{i}]...", MessageLevel.Debug);
- // 开始采集压力值
- StartPressureCollection(currentProduct.Name, code, i);
- }
- else
- {
- SendTaskMessage($"收到关闭开始保压信号[{i}]...", MessageLevel.Debug);
- }
- }
- }
- //停止组装
- else if (string.Format(addressConfig.In_WorkStart.Address, i).Contains(tuple.nodeId))
- {
- if (tuple.value is Int16 state)
- {
- if (_LastWorkDone[i] != state)
- {
- _LastWorkDone[i] = state;
- }
- else
- {
- return;
- }
- if (state == 1)
- {
- SendTaskMessage($"收到停止压力信号[{i}]...", MessageLevel.Debug);
- //获取当前锁付点
- //var screwPoint = currentProduct.ScrewPoints.FirstOrDefault(p => p.Number == positionIndex);
- ////获取当前的机器人点位
- //var robot = _robotService.GetAllRobots().FirstOrDefault();
- //var currentPosition = robot.GetRobotPos();
- ////读取压力值
- //float pressure = plc.ReadNode<float>(addressConfig.In_PressureValue.Address);
- //读取压力值
- float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, i));
- currentPressure[i] = pressure;
- SendTaskMessage($"[{i}]压力:{pressure}", MessageLevel.Info);
- //await Task.Delay(60);
- ////获取电批结果
- //bool isSucced = ScrewDriver.GetData();
- //LockResult lockResult = new LockResult();
- //lockResult.ScrewdriverGetDataSucceed = isSucced;
- //lockResult.Number = positionIndex;
- //lockResult.LockPassed = ScrewDriver.Success;
- //lockResult.ProductNumber = _productService.CurrentProductCode;
- //lockResult.LockTurns = (float)ScrewDriver.Truns;
- //lockResult.LockTorque = (float)ScrewDriver.TorqueValue;
- //lockResult.LockDuration = (float)ScrewDriver.FinalTime;
- //lockResult.ScrewdriverProgramNumber = ScrewDriver.ProgramNumber;
- //lockResult.ResultDetails = ScrewDriver.ErrorInfo;
- //lockResult.Pressure = pressure;
- //lockResult.TargetTorque = ScrewDriver.TargetTorque;
- //lockResult.TargetTurnsUpperLimit = ScrewDriver.TargetTurnsUpperLimit;
- //lockResult.TargetTurnsLowerLimit = ScrewDriver.TargetTurnsLowerLimit;
- //lockResult.TargetLockSpeed = ScrewDriver.TargetLockSpeed;
- //lockResult.StartPositionX = currentPosition.X;
- //lockResult.StartPositionY = currentPosition.Y;
- //lockResult.StartPositionZ = screwPoint.Z_Position_Start;
- //lockResult.EndPositionZ = currentPosition.Z;
- //lockResult.LockDescentSpeed = screwPoint.Z_Velocity_Stop;
- //lockResult.FeederNumber = screwPoint != null ? screwPoint.Feeder : 0;
- //lockResult.NozzleNumber = "";
- //lockResult.OperatorName = _systemDatabaseService.GetCurrentUser().UserName;
- //lockResult.ProductImagePath = "";
- //lockResult.WaveDatas = ScrewDriver.WaveDatas;
- //App.Current.Dispatcher.Invoke(() =>
- //{
- // _eventAggregator.GetEvent<LockFinishNotification>().Publish(lockResult);
- //});
- //await _systemDatabaseService.RecordLockResultAsync(lockResult);
- await plc.WriteNodeAsync(addressConfig.In_WorkDone.Address, (Int16)0);
- var code = plc.ReadNode<string>(string.Format(addressConfig.In_Code.Address, i));
- // 停止采集压力并保存
- await StopAndSavePressureCollectionAsync(currentProduct.Name, code, i);
- }
- else
- {
- SendTaskMessage($"停止压力信号[{i}]已关闭", MessageLevel.Alarm);
- }
- }
- }
- }
- }
- }
- catch (Exception ex)
- {
- SendTaskMessage(ex.Message, MessageLevel.Error);
- }
- }
- #endregion
- #region 方法
- private void SendTaskMessage(string msg, MessageLevel level)
- {
- App.Current.Dispatcher.Invoke(() =>
- {
- _eventAggregator.GetEvent<TaskMessageNotification>().Publish(new Models.MessageStruct() { Message = msg, level = level });
- });
- }
- #region Pressure collection helpers
- public void InitPressure()
- {
- for (int i = 0; i < _pressureSamples.Length; i++)
- {
- _pressureSamples[i] = new List<(DateTime, float)>();
- }
- for (int i = 0; i < _pressureCts.Length; i++)
- {
- _pressureCts[i] = new CancellationTokenSource();
- }
- for (int i = 0; i < _pressureTimeoutCts.Length; i++)
- {
- _pressureTimeoutCts[i] = new CancellationTokenSource();
- }
- for (int i = 0; i < _pressureLinkedCts.Length; i++)
- {
- _pressureLinkedCts[i] = new CancellationTokenSource();
- }
- }
- /// <summary>
- /// 开始采集压力值
- /// </summary>
- /// <param name="productName">配方名称</param>
- /// <param name="productCode">产品编号</param>
- /// <param name="Index">编号</param>
- private void StartPressureCollection(string productName, string productCode, int Index)
- {
- try
- {
- // cancel existing if any
- //_pressureCts[Index]?.Cancel();
- //_pressureTimeoutCts[Index]?.Cancel();
- //_pressureLinkedCts[Index]?.Dispose();
- _pressureSamples[Index]?.Clear();
- _pressureCts[Index] = new CancellationTokenSource();
- _pressureTimeoutCts[Index] = new CancellationTokenSource();
- // timeout after configured seconds
- _pressureTimeoutCts[Index].CancelAfter(TimeSpan.FromSeconds(_pressureMaxDurationSeconds));
- // link tokens so either stop or timeout cancels
- _pressureLinkedCts[Index] = CancellationTokenSource.CreateLinkedTokenSource(_pressureCts[Index].Token, _pressureTimeoutCts[Index].Token);
- var token = _pressureLinkedCts[Index].Token;
- var addressConfig = _configService.GetPlcAddresses();
- var plc = _plcService.GetPlcByNumber(addressConfig.PlcNo) as OpcUaClientPLC;
- if (plc == null || !plc.IsConnected) return;
- Task.Run(async () =>
- {
- SendTaskMessage($"Pressure collection started for position {Index}", MessageLevel.Debug);
- while (!token.IsCancellationRequested)
- {
- try
- {
- float pressure = plc.ReadNode<float>(string.Format(addressConfig.In_PressureValue.Address, Index));
- lock (_pressureSamples[Index])
- {
- _pressureSamples[Index].Add((DateTime.Now, pressure));
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("采集压力值时出错", ex);
- }
- await Task.Delay(_pressureSampleIntervalMs);
- }
- // if cancelled due to timeout
- if (_pressureTimeoutCts[Index].IsCancellationRequested && !_pressureCts[Index].IsCancellationRequested)
- {
- SendTaskMessage("Pressure collection timed out, saving collected data.", MessageLevel.Alarm);
- await StopAndSavePressureCollectionAsync(productName, productCode, Index);
- }
- }, token);
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("StartPressureCollection error", ex);
- }
- }
- /// <summary>
- /// 停止采集并保存压力数据
- /// </summary>
- /// <param name="productName"></param>
- /// <param name="productCode"></param>
- /// <param name="positionIndex"></param>
- /// <returns></returns>
- private async Task StopAndSavePressureCollectionAsync(string productName, string productCode, int Index)
- {
- try
- {
- // cancel sampling
- //_pressureCts[Index]?.Cancel();
- // allow worker to observe cancel
- await Task.Delay(50);
- List<(DateTime Timestamp, float Value)> snapshot;
- lock (_pressureSamples[Index])
- {
- snapshot = new List<(DateTime, float)>(_pressureSamples[Index]);
- }
- if (snapshot.Count == 0)
- {
- SendTaskMessage("No pressure samples collected.", MessageLevel.Info);
- return;
- }
- // save to file under configured path
- try
- {
- //获取系统参数
- var systemConfig = _configService.GetSystemConfiguration();
- if (systemConfig.PressureSensorConfig == null || systemConfig.PressureSensorConfig.Count <= 0)
- {
- SendTaskMessage("当前没有配置任何压力传感器!", MessageLevel.Alarm);
- return;
- }
- //获取当前压力传感器配置
- var pressureSensorConfig = systemConfig.PressureSensorConfig.FirstOrDefault(p => p.SensorId == Index);
- if (pressureSensorConfig == null)
- {
- SendTaskMessage($"当前压力传感器配置不存在!- {Index}", MessageLevel.Alarm);
- return;
- }
- //PressureFinishNotification : Prism.Events.PubSubEvent<(bool IsSuccess, int Index, (DateTime Timestamp, float Value)[] values,string SavePath )>
- string basePath = pressureSensorConfig?.PressureCurvePath ?? Environment.GetFolderPath(Environment.SpecialFolder.MyDocuments);
- string datePath = DateTime.Now.ToString("yyyy-MM") + "\\" + DateTime.Now.ToString("yyyy-MM-dd") + "\\";
- string dirPath = Path.Combine(basePath, datePath, productName ?? "UnknownProduct", productCode ?? DateTime.Now.ToString("yyyyMMddHHmmssfff"));
- if (!Directory.Exists(dirPath)) Directory.CreateDirectory(dirPath);
- string csvfileName = $"pressure-{productCode}-{Index}-{DateTime.Now.ToString("HHmmss")}.csv";
- string csvPath = Path.Combine(dirPath, csvfileName);
- string pngfileName = $"pressure-{productCode}-{Index}-{DateTime.Now.ToString("HHmmss")}.png";
- string pngPath = Path.Combine(dirPath, pngfileName);
- if (!pressureSensorConfig.IsSavePressureCurve)
- {
- csvPath = string.Empty;
- pngPath = string.Empty;
- }
- App.Current.Dispatcher.Invoke(() =>
- {
- _eventAggregator.GetEvent<PressureFinishNotification>().Publish((true, Index, snapshot.ToArray(), pngPath));
- });
- //判断是否保存锁付曲线
- if (pressureSensorConfig.IsSavePressureCurve)
- {
- if (!string.IsNullOrEmpty(csvPath))
- {
- var sb = new StringBuilder();
- sb.AppendLine("Timestamp,Value");
- foreach (var s in snapshot)
- {
- sb.AppendLine($"{s.Timestamp:O},{s.Value}");
- }
- File.WriteAllText(csvPath, sb.ToString());
- SendTaskMessage($"Pressure samples saved to {csvPath}", MessageLevel.Debug);
- }
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("保存压力采样文件时出错", ex);
- SendTaskMessage("保存压力采样文件时出错: " + ex.Message, MessageLevel.Error);
- }
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError("StopAndSavePressureCollectionAsync error", ex);
- }
- finally
- {
- try
- {
- _pressureLinkedCts[Index]?.Cancel();
- _pressureLinkedCts[Index]?.Dispose();
- _pressureTimeoutCts[Index]?.Dispose();
- _pressureCts[Index]?.Dispose();
- _pressureSamples[Index]?.Clear();
- }
- catch { }
- }
- }
- #endregion
- private async void DoYieldTime(object state)
- {
- try
- {
- //获取当前产品
- var currentproduct = _productService.GetCurrentProduct();
- if (currentproduct == null) return;
- TotalQuantity = await _systemDatabaseService.GetOverallProductionAsync(currentproduct.Name);
- TotalQuantityToday = await _systemDatabaseService.GetTodayProductionAsync(currentproduct.Name);
- CurrentUPH = await _systemDatabaseService.GetLastHourProductionAsync(currentproduct.Name);
- }
- catch (Exception)
- {
- }
- }
- #region vm启动检测
- /// <summary>
- /// 杀死所有VM有关进程
- /// </summary>
- public void KillVMProcess()
- {
- KillProcess("VisionMasterServerApp");
- KillProcess("VisionMaster");
- KillProcess("VmModuleProxy.exe");
- KillProcess("vServerApp.exe");
- }
- /// <summary>
- /// 杀死指定进程名的进程
- /// </summary>
- /// <param name="strKillName"></param>
- public void KillProcess(string strKillName)
- {
- foreach (System.Diagnostics.Process p in System.Diagnostics.Process.GetProcesses())
- {
- if (p.ProcessName.Contains(strKillName))
- {
- try
- {
- p.Kill();
- p.WaitForExit();
- }
- catch (Exception ex)
- {
- LogHelper.WriteLogError($"杀死进程:{strKillName}时失败!", ex);
- }
- }
- }
- }
- #endregion
- /// <summary>
- /// 记录工位的结果,其他工位要存储的数据项按照键值对集合的形式传入,键为数据项名称,值为数据项的值
- /// </summary>
- /// <param name="stationIndex"></param>
- /// <param name="dfcs"></param>
- /// <param name="productMainSN"></param>
- /// <param name="ct"></param>
- /// <param name="timestamp"></param>
- /// <param name="savePath"></param>
- /// <param name="isFirstEnter"></param>
- /// <returns></returns>
- private bool RecordStationResult(int stationIndex, IEnumerable<DataFormCtq> dfcs, string productMainSN, double ct, DateTime timestamp, string savePath, bool isFirstEnter = true)
- {
- try
- {
- //获取当前工位的配置
- var stationConfig = _configService.GetDeviceInfo(stationIndex);
- if (stationConfig == null) return false;
- //如果保存路径为空,则不保存
- if (string.IsNullOrEmpty(savePath)) return false;
- string fullPath = savePath;
- //如果保存路径是一个文件路径,则直接保存,否则按照工位和日期进行保存
- if (File.Exists(savePath) || Path.HasExtension(savePath))
- {
- fullPath = savePath;
- //如果路径不存在,则创建
- // 创建目录
- string directory = Path.GetDirectoryName(fullPath);
- if (!string.IsNullOrEmpty(directory) && !Directory.Exists(directory))
- {
- Directory.CreateDirectory(directory);
- }
- }
- else
- {
- //结果保存至CSV文件,文件名格式:savePath\yyyy-MM\工位编号_工位名称_yyyy-MM-dd.csv
- string datePath = timestamp.ToString("yyyy-MM") + "\\";
- string dirPath = Path.Combine(savePath, datePath);
- if (!Directory.Exists(dirPath)) Directory.CreateDirectory(dirPath);
- string fileName = $"{stationIndex}_{stationConfig.DeviceName}_{timestamp.ToString("yyyy-MM-dd")}.csv";
- fullPath = Path.Combine(dirPath, fileName);
- }
- StringBuilder sb = new StringBuilder();
- if (!File.Exists(fullPath))
- {
- sb.Append("PPID,PROCESS_NAME,PROCESS_START_TIME,CTQ_NAME,CTQ_VALUE,CTQ_LSL,CTQ_USL,PROCESS_END_TIME,SUPPLIER_NAME,COMMODITY_TYPE,REVISION,WO#,MFG_LOT#," +
- "MFG_ASSY_LINE,PROCESS_OUTCOME,PROCESS_MACHINE_ID,CTQ_UNIT_OF_MEASURE,ERROR_MESSAGE");
- sb.AppendLine();
- }
- if (dfcs == null || dfcs.Count() == 0)
- {
- return false;
- }
- foreach (var dfc in dfcs)
- {
- sb.Append($"{dfc.PPID},{dfc.PROCESS_NAME},{dfc.PROCESS_START_TIME},{dfc.CTQ_NAME},{dfc.CTQ_VALUE},{dfc.CTQ_LSL},{dfc.CTQ_USL},{dfc.PROCESS_END_TIME},{dfc.SUPPLIER_NAME},{dfc.COMMODITY_TYPE},{dfc.REVISION},{dfc.WO},{dfc.MFG_LOT},{dfc.MFG_ASSY_LINE},{dfc.PROCESS_OUTCOME},{dfc.PROCESS_MACHINE_ID},{dfc.CTQ_UNIT_OF_MEASURE},{dfc.ERROR_MESSAGE}");
- sb.AppendLine();
- }
- // 使用 StreamWriter 以追加模式打开文件
- StreamWriter sw = new StreamWriter(fullPath, true, Encoding.UTF8);
- sw.Write(sb.ToString());
- sw.Close();
- sw.Dispose();
- return true;
- }
- catch (Exception ex)
- {
- if (!isFirstEnter)
- {
- return false;
- }
- LogHelper.WriteLogError("记录其他工位结果时出错!", ex);
- //我希望在这里生成一个临时文件来保存这次的记录,因为如果本地文件被打开时可能会导致无法写入,如果不保存的话可能会丢失这次的记录,所以我想在这里生成一个临时文件来保存这次的记录
- //生成临时文件的路径,格式为savePath\yyyy-MM\工位编号_yyyy-MM-dd_temp\工位编号_yyyy-MM-dd_HH-mm-ss-fff_temp.csv
- string datePath = timestamp.ToString("yyyy-MM") + "\\";
- string tempDirPath = Path.Combine(savePath, datePath, $"{stationIndex}_{timestamp.ToString("yyyy-MM-dd")}_temp");
- string tempFileName = $"{stationIndex}_{timestamp.ToString("yyyy-MM-dd_HH-mm-ss-fff")}_temp.csv";
- RecordStationResult(stationIndex, dfcs, productMainSN, ct, timestamp, tempFileName, false);
- return false;
- }
- }
- #endregion
- }
- }
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